2026-05-04T14:54:24+02:00 application/pdf uuid:66c9a48e-b5c7-4b46-967d-788b2036b94f uuid:5fcc4985-613a-483d-9247-cc3ed51e478e 2026-05-04T14:54:24+02:00 engines={image=false textcolor=true vector=false text=true} tetml={filename={D:\drim\repository\projects\drim_75_0\metadata\5\6\56c3767a2c101c06bcff333d503a8f70\56c3767a2c101c06bcff333d503a8f70.para.xml} elements={annotations=false bookmarks=false destinations=false fields=false javascripts=false} } granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements R e q u i r e m e n t s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l TR0038 T R 0 0 3 8 - - Valve V a l v e Actuators A c t u a t o r s Process P r o c e s s area: a r e a : Project P r o j e c t development d e v e l o p m e n t (PD) ( P D ) Owner: O w n e r : Author: A u t h o r : Revision R e v i s i o n no: n o : Revision R e v i s i o n date: d a t e : System: S y s t e m : Competence: C o m p e t e n c e : Validity V a l i d i t y area: a r e a : 5.02 5 . 0 2 01/04/2020 0 1 / 0 4 / 2 0 2 0 Mechanical M e c h a n i c a l technology t e c h n o l o g y Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 1 1 Objective, O b j e c t i v e , target t a r g e t group g r o u p and a n d provision..............................................................................................................4 p r o v i s i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 1 . 1 Objective O b j e c t i v e ..................................................................................................................................................4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 1 . 2 Target T a r g e t group.............................................................................................................................................4 g r o u p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 1 . 3 Provision P r o v i s i o n ..................................................................................................................................................4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 2 General G e n e r a l requirements.........................................................................................................................................4 r e q u i r e m e n t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.1 2 . 1 General G e n e r a l ....................................................................................................................................................4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 2 . 2 Environmental E n v i r o n m e n t a l data d a t a ..................................................................................................................................5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3 3 Functional F u n c t i o n a l requirements....................................................................................................................................5 r e q u i r e m e n t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.1 3 . 1 General G e n e r a l ....................................................................................................................................................5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.2 3 . 2 Valve V a l v e operating o p e r a t i n g speed s p e e d .............................................................................................................................5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.3 3 . 3 Actuator A c t u a t o r selection s e l e c t i o n and a n d sizing s i z i n g ...................................................................................................................6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.4 3 . 4 Sizing S i z i n g of o f accumulators a c c u m u l a t o r s .............................................................................................................................7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4 4 Material M a t e r i a l requirements r e q u i r e m e n t s ........................................................................................................................................8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.1 4 . 1 General G e n e r a l ....................................................................................................................................................8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.2 4 . 2 Manufacturing M a n u f a c t u r i n g records r e c o r d s and a n d traceability t r a c e a b i l i t y ....................................................................................................8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.3 4 . 3 Actuators A c t u a t o r s ..................................................................................................................................................9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.4 4 . 4 Pressure P r e s s u r e vessels....................................................................................................................................10 v e s s e l s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 4.5 4 . 5 Tagged T a g g e d instruments i n s t r u m e n t s ...............................................................................................................................10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 4.6 4 . 6 Instrument I n s t r u m e n t commodity c o m m o d i t y items i t e m s ..................................................................................................................10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 4.7 4 . 7 Framework, F r a m e w o r k , cabinets c a b i n e t s and a n d junction j u n c t i o n boxes...............................................................................................11 b o x e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 4.8 4 . 8 Static S t a t i c environmental e n v i r o n m e n t a l seals s e a l s .....................................................................................................................11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 5 5 Instrumentation.................................................................................................................................................11 I n s t r u m e n t a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 5.1 5 . 1 General G e n e r a l ..................................................................................................................................................11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 5.2 5 . 2 Supply S u p p l y utilities u t i l i t i e s ........................................................................................................................................11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 5.3 5 . 3 Signal S i g n a l types............................................................................................................................................12 t y p e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 5.4 5 . 4 Condition C o n d i t i o n and a n d performance p e r f o r m a n c e monitoring m o n i t o r i n g ..................................................................................................12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 5.5 5 . 5 Air A i r filter f i l t e r regulator....................................................................................................................................13 r e g u l a t o r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 5.6 5 . 6 Limit L i m i t switches.........................................................................................................................................13 s w i t c h e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 5.7 5 . 7 Mechanical M e c h a n i c a l details d e t a i l s and a n d workmanship w o r k m a n s h i p ....................................................................................................13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 5.8 5 . 8 Actuator A c t u a t o r control c o n t r o l circuits..........................................................................................................................15 c i r c u i t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5 6 6 Electrical E l e c t r i c a l operation o p e r a t i o n ..........................................................................................................................................16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 6.1 6 . 1 Design D e s i g n ....................................................................................................................................................16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 6.2 6 . 2 Electric E l e c t r i c motors m o t o r s .......................................................................................................................................16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 6.3 6 . 3 Torque T o r q u e and a n d turns t u r n s limitation.....................................................................................................................17 l i m i t a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 6.4 6 . 4 Control C o n t r o l facilities......................................................................................................................................17 f a c i l i t i e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 6.5 6 . 5 Monitoring M o n i t o r i n g facilities.................................................................................................................................17 f a c i l i t i e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 6.6 6 . 6 Handwheels H a n d w h e e l s ...........................................................................................................................................17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 7 7 Mechanical M e c h a n i c a l requirements.................................................................................................................................17 r e q u i r e m e n t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 7.1 7 . 1 General G e n e r a l ..................................................................................................................................................17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 7.2 7 . 2 Design D e s i g n of o f pressure p r e s s u r e retaining r e t a i n i n g equipment e q u i p m e n t ................................................................................................18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 7.3 7 . 3 Springs S p r i n g s ...................................................................................................................................................19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9 7.4 7 . 4 Adaptor A d a p t o r stool s t o o l ..........................................................................................................................................20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0 7.5 7 . 5 Fire F i r e protection p r o t e c t i o n ........................................................................................................................................20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0 7.6 7 . 6 Mechanical M e c h a n i c a l valve v a l v e locking l o c k i n g .......................................................................................................................20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0 7.7 7 . 7 Lifting L i f t i n g lugs l u g s and a n d eyebolts.........................................................................................................................20 e y e b o l t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0 7.8 7 . 8 Gears G e a r s .....................................................................................................................................................21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 7.9 7 . 9 Handwheels H a n d w h e e l s and a n d levers..........................................................................................................................21 l e v e r s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 8 8 Marking M a r k i n g ..............................................................................................................................................................21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 8.1 8 . 1 Identification I d e n t i f i c a t i o n plates p l a t e s ................................................................................................................................21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 8.2 8 . 2 Tags T a g s and a n d labels......................................................................................................................................22 l a b e l s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 9 9 Testing T e s t i n g and a n d cleaning c l e a n i n g requirements r e q u i r e m e n t s ................................................................................................................23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 9.1 9 . 1 General G e n e r a l testing t e s t i n g requirements.................................................................................................................23 r e q u i r e m e n t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 9.2 9 . 2 Functional F u n c t i o n a l tests t e s t s ......................................................................................................................................23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 9.3 9 . 3 Factory F a c t o r y Acceptance A c c e p t a n c e Tests T e s t s (FAT) ( F A T ) ...........................................................................................................24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 9.4 9 . 4 Cleaning C l e a n i n g and a n d flushing.............................................................................................................................26 f l u s h i n g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 10 1 0 Surface S u r f a c e protection p r o t e c t i o n ............................................................................................................................................26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 10.1 1 0 . 1 General G e n e r a l ..................................................................................................................................................26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 10.2 1 0 . 2 Colours...................................................................................................................................................26 C o l o u r s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 11 1 1 Documentation D o c u m e n t a t i o n including i n c l u d i n g Life L i f e Cycle C y c l e Information I n f o r m a t i o n (LCI).................................................................................27 ( L C I ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 11.1 1 1 . 1 General G e n e r a l ..................................................................................................................................................27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 11.2 1 1 . 2 General G e n e r a l requirements r e q u i r e m e n t s for f o r all a l l procedures................................................................................................27 p r o c e d u r e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 2 2 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 11.3 1 1 . 3 Supplier S u p p l i e r Information I n f o r m a t i o n Requirement R e q u i r e m e n t List L i s t (SIRL) ( S I R L ) .......................................................................................27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7 11.4 1 1 . 4 Mechanical M e c h a n i c a l Completion C o m p l e t i o n / / Commissioning C o m m i s s i o n i n g Dossier D o s s i e r .................................................................................29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 11.5 1 1 . 5 Safety S a f e t y Integrity I n t e g r i t y and a n d Reliability R e l i a b i l i t y Requirements R e q u i r e m e n t s ........................................................................................29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 12 1 2 Additional A d d i t i o n a l requirements r e q u i r e m e n t s ..................................................................................................................................29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 12.1 1 2 . 1 Definitions D e f i n i t i o n s and a n d abbreviations a b b r e v i a t i o n s .................................................................................................................29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9 12.2 1 2 . 2 Changes C h a n g e s from f r o m previous p r e v i o u s version v e r s i o n .............................................................................................................31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 12.3 1 2 . 3 References.............................................................................................................................................40 R e f e r e n c e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 0 App A p p A A Control C o n t r o l circuits c i r c u i t s (Normative) ( N o r m a t i v e ) ............................................................................................................................42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 App A p p B B Optional O p t i o n a l control c o n t r o l circuits c i r c u i t s (Informative) ( I n f o r m a t i v e ) ...........................................................................................................43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 App A p p C C Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o the t h e European E u r o p e a n Community C o m m u n i t y (Normative ( N o r m a t i v e for f o r applicable a p p l i c a b l e area) a r e a ) .................44 . . . . . . . . . . . . . . . . . 4 4 C.1 C . 1 Design D e s i g n of o f Equipment..............................................................................................................................44 E q u i p m e n t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 C.2 C . 2 Marking M a r k i n g ..................................................................................................................................................44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 App A p p D D Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Norway N o r w a y or o r Norwegian N o r w e g i a n part p a r t of o f continental c o n t i n e n t a l shelf s h e l f (Normative ( N o r m a t i v e for f o r applicable a p p l i c a b l e area).................................................................................................................................................45 a r e a ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 D.1 D . 1 Design D e s i g n of o f equipment e q u i p m e n t ..............................................................................................................................45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 App A p p E E Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Snorre S n o r r e A A ...................................................................................................46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 E.1 E . 1 Environmental E n v i r o n m e n t a l data d a t a ................................................................................................................................46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 E.2 E . 2 Instrumentation I n s t r u m e n t a t i o n ......................................................................................................................................46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 E.3 E . 3 Actuator A c t u a t o r selection...................................................................................................................................46 s e l e c t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 E.4 E . 4 Actuator A c t u a t o r sizing........................................................................................................................................46 s i z i n g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 E.5 E . 5 Hydraulic H y d r a u l i c oil............................................................................................................................................47 o i l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7 E.6 E . 6 Nominated N o m i n a t e d manufacturers......................................................................................................................47 m a n u f a c t u r e r s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7 E.7 E . 7 References.............................................................................................................................................47 R e f e r e n c e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7 E.8 E . 8 Typical T y p i c a l control c o n t r o l circuits............................................................................................................................47 c i r c u i t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7 App A p p F F Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Gullfaks G u l l f a k s ....................................................................................................48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8 F.1 F . 1 Environmental E n v i r o n m e n t a l data d a t a ................................................................................................................................48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8 F.2 F . 2 Instrumentation I n s t r u m e n t a t i o n ......................................................................................................................................48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8 F.3 F . 3 Mechanical M e c h a n i c a l requirements r e q u i r e m e n t s .......................................................................................................................49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9 App A p p G G Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Mongstad..................................................................................................50 M o n g s t a d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 G.1 G . 1 Objective O b j e c t i v e ................................................................................................................................................50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 G.2 G . 2 General G e n e r a l requirements r e q u i r e m e n t s ............................................................................................................................50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 G.3 G . 3 Functional F u n c t i o n a l requirements r e q u i r e m e n t s – – Valve V a l v e operating o p e r a t i n g speed.................................................................................50 s p e e d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 G.4 G . 4 Material M a t e r i a l requirements r e q u i r e m e n t s – – Instrument I n s t r u m e n t commodity c o m m o d i t y items i t e m s ...........................................................................50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 G.5 G . 5 Instrumentation I n s t r u m e n t a t i o n ......................................................................................................................................50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 G.6 G . 6 Electrical E l e c t r i c a l operation.................................................................................................................................51 o p e r a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1 G.7 G . 7 Surface S u r f a c e protection p r o t e c t i o n ..................................................................................................................................51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1 G.8 G . 8 References.............................................................................................................................................51 R e f e r e n c e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1 G.9 G . 9 Control C o n t r o l Circuits.......................................................................................................................................52 C i r c u i t s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 3 3 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l This T h i s document d o c u m e n t and a n d its i t s content, c o n t e n t , is i s for f o r authorised a u t h o r i s e d company c o m p a n y use u s e only. o n l y . 1 1 Objective, O b j e c t i v e , target t a r g e t group g r o u p and a n d provision p r o v i s i o n 1.1 1 . 1 Objective O b j e c t i v e The T h e objective o b j e c t i v e of o f this t h i s document d o c u m e n t is i s to t o define d e f i n e the t h e technical t e c h n i c a l requirements r e q u i r e m e n t s for f o r actuators, a c t u a t o r s , control c o n t r o l circuits c i r c u i t s and a n d accumulators a c c u m u l a t o r s for f o r remotely r e m o t e l y operated o p e r a t e d on/off o n / o f f valves. v a l v e s . 1.2 1 . 2 Target T a r g e t group g r o u p The T h e main m a i n target t a r g e t group g r o u p for f o r this t h i s document d o c u m e n t is i s actuator a c t u a t o r and a n d valve v a l v e suppliers; s u p p l i e r s ; however h o w e v e r personnel p e r s o n n e l and a n d contractors c o n t r a c t o r s involved i n v o l v e d in i n project p r o j e c t development d e v e l o p m e n t of o f new n e w onshore o n s h o r e and a n d offshore o f f s h o r e facilities f a c i l i t i e s or o r modification m o d i f i c a t i o n of o f existing e x i s t i n g facilities f a c i l i t i e s should s h o u l d also a l s o be b e familiar f a m i l i a r with w i t h the t h e requirements r e q u i r e m e n t s in i n this t h i s document. d o c u m e n t . 1.3 1 . 3 Provision P r o v i s i o n Provision P r o v i s i o n is i s made m a d e in i n Management M a n a g e m e n t System S y s t e m (TR3010 ( T R 3 0 1 0 Mechanical, M e c h a n i c a l , Technical T e c h n i c a l Requirements R e q u i r e m e n t s and a n d Standards). S t a n d a r d s ) . 2 2 General G e n e r a l requirements r e q u i r e m e n t s 2.1 2 . 1 General G e n e r a l The T h e technical t e c h n i c a l requirements r e q u i r e m e n t s contained c o n t a i n e d in i n this t h i s specification s p e c i f i c a t i o n are a r e in i n addition a d d i t i o n to t o those t h o s e defined d e f i n e d by b y Purchaser P u r c h a s e r in i n TR2000 T R 2 0 0 0 “Piping “ P i p i n g and a n d Valve V a l v e Material M a t e r i a l Specification" S p e c i f i c a t i o n " and a n d other o t h e r referred r e f e r r e d standards s t a n d a r d s and a n d specifications. s p e c i f i c a t i o n s . This T h i s specification s p e c i f i c a t i o n excludes e x c l u d e s requirements r e q u i r e m e n t s for f o r the t h e following f o l l o w i n g actuator a c t u a t o r locations: l o c a t i o n s : • • Non-conventional N o n - c o n v e n t i o n a l pressure p r e s s u r e protection p r o t e c t i o n systems s y s t e m s (TR1956). ( T R 1 9 5 6 ) . • • Surface S u r f a c e Wellhead W e l l h e a d and a n d Christmas C h r i s t m a s Tree T r e e System S y s t e m (TR3540). ( T R 3 5 4 0 ) . • • Subsea S u b s e a Wellhead, W e l l h e a d , Tree T r e e and a n d Completion/Workover C o m p l e t i o n / W o r k o v e r Equipment E q u i p m e n t (TR3541). ( T R 3 5 4 1 ) . • • Large L a r g e Valves V a l v e s in i n Pipeline P i p e l i n e Transportation T r a n s p o r t a t i o n Systems S y s t e m s (TR1236). ( T R 1 2 3 6 ) . • • Control C o n t r o l & & Choke C h o k e Valves V a l v e s (TR2212). ( T R 2 2 1 2 ) . The T h e minimum m i n i m u m requirements r e q u i r e m e n t s herein h e r e i n are a r e still s t i l l applicable a p p l i c a b l e for f o r the t h e above a b o v e excluded e x c l u d e d systems s y s t e m s if i f the t h e actuated a c t u a t e d valve v a l v e is i s given g i v e n an a n additional a d d i t i o n a l safety s a f e t y function f u n c t i o n to t o its i t s original o r i g i n a l function f u n c t i o n in i n the t h e process p r o c e s s plant. p l a n t . Selection S e l e c t i o n of o f actuator a c t u a t o r type t y p e is i s Purchaser P u r c h a s e r responsibility r e s p o n s i b i l i t y and a n d is i s described d e s c r i b e d in i n TR3032 T R 3 0 3 2 Field F i e l d Instrumentation. I n s t r u m e n t a t i o n . Any A n y information i n f o r m a t i o n applicable a p p l i c a b l e for f o r purchaser’s p u r c h a s e r ’ s consideration c o n s i d e r a t i o n to t o select s e l e c t mode m o d e of o f actuation, a c t u a t i o n , space s p a c e requirements r e q u i r e m e n t s (maintenance, ( m a i n t e n a n c e , material m a t e r i a l handling h a n d l i n g etc.) e t c . ) and a n d the t h e effect e f f e c t on o n weight w e i g h t and a n d equipment e q u i p m e n t stability s t a b i l i t y shall s h a l l be b e highlighted h i g h l i g h t e d by b y supplier. s u p p l i e r . Actuator A c t u a t o r suppliers s u p p l i e r s shall s h a l l be b e accepted a c c e p t e d for f o r use u s e according a c c o r d i n g to t o the t h e list l i s t of o f approved a p p r o v e d suppliers s u p p l i e r s located l o c a t e d in i n TR2000 T R 2 0 0 0 Piping P i p i n g and a n d Valve V a l v e Material M a t e r i a l Specification: S p e c i f i c a t i o n : www.tr2000.net w w w . t r 2 0 0 0 . n e t —> — > Document D o c u m e n t Space S p a c e —> — > Valve V a l v e Technology T e c h n o l o g y and a n d Requirements R e q u i r e m e n t s http://www.tr2000.net/TR2000/document h t t p : / / w w w . t r 2 0 0 0 . n e t / T R 2 0 0 0 / d o c u m e n t space/list s p a c e / l i s t documents.jsp?document d o c u m e n t s . j s p ? d o c u m e n t id=57&opn= i d = 5 7 & o p n = Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 4 4 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 2.2 2 . 2 Environmental E n v i r o n m e n t a l data d a t a The T h e design d e s i g n temperature t e m p e r a t u r e range r a n g e shall s h a l l be b e based b a s e d on o n the t h e ambient a m b i e n t temperature t e m p e r a t u r e range r a n g e defined d e f i n e d in i n the t h e design d e s i g n basis b a s i s for f o r the t h e applicable a p p l i c a b l e project/installation/plant. p r o j e c t / i n s t a l l a t i o n / p l a n t . Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , the t h e atmosphere a t m o s p h e r e shall s h a l l be b e considered c o n s i d e r e d humid h u m i d and a n d corrosive. c o r r o s i v e . Supplier S u p p l i e r will w i l l be b e responsible r e s p o n s i b l e for f o r supplying s u p p l y i n g equipment e q u i p m e n t suitable s u i t a b l e for f o r the t h e above a b o v e conditions. c o n d i t i o n s . 3 3 Functional F u n c t i o n a l requirements r e q u i r e m e n t s 3.1 3 . 1 General G e n e r a l The T h e Purchase P u r c h a s e Order O r d e r (PO) ( P O ) shall s h a l l define d e f i n e the t h e selected s e l e c t e d valve v a l v e design d e s i g n and a n d details, d e t a i l s , as a s well w e l l as a s the t h e functional f u n c t i o n a l requirements r e q u i r e m e n t s by b y pre-selecting p r e - s e l e c t i n g the t h e control c o n t r o l circuit c i r c u i t function f u n c t i o n and a n d thereby t h e r e b y also a l s o define d e f i n e the t h e selected s e l e c t e d actuator a c t u a t o r type t y p e (single/double ( s i n g l e / d o u b l e acting, a c t i n g , hydraulic/pneumatic/electric). h y d r a u l i c / p n e u m a t i c / e l e c t r i c ) . The T h e valve v a l v e supplier s u p p l i e r shall s h a l l have h a v e full f u l l responsibility r e s p o n s i b i l i t y for f o r the t h e design, d e s i g n , construction c o n s t r u c t i o n and a n d functionality f u n c t i o n a l i t y of o f the t h e valve- v a l v e - actuator a c t u a t o r assembly a s s e m b l y including i n c l u d i n g all a l l accessories, a c c e s s o r i e s , local l o c a l control c o n t r o l circuits c i r c u i t s and a n d accumulators. a c c u m u l a t o r s . The T h e valve v a l v e supplier s u p p l i e r shall s h a l l in i n close c l o s e liaison l i a i s o n with w i t h the t h e actuator a c t u a t o r supplier s u p p l i e r calculate c a l c u l a t e and a n d select s e l e c t the t h e most m o s t suitable s u i t a b l e actuator a c t u a t o r and a n d control c o n t r o l circuit c i r c u i t capacity c a p a c i t y that t h a t will w i l l satisfy s a t i s f y the t h e requirements r e q u i r e m e n t s set s e t forth f o r t h in i n the t h e PO’s. P O ’ s . Actuator A c t u a t o r failure f a i l u r e mode m o d e shall s h a l l ensure e n s u r e the t h e correct c o r r e c t valve v a l v e position p o s i t i o n required r e q u i r e d for f o r the t h e safe s a f e operating o p e r a t i n g condition. c o n d i t i o n . Service S e r v i c e life l i f e shall s h a l l be b e minimum m i n i m u m 20 2 0 years y e a r s unless u n l e s s otherwise o t h e r w i s e specified. s p e c i f i e d . 3.2 3 . 2 Valve V a l v e operating o p e r a t i n g speed s p e e d All A l l actuated a c t u a t e d valves v a l v e s shall s h a l l be b e equipped e q u i p p e d with w i t h adjustable a d j u s t a b l e speed s p e e d setting s e t t i n g components. c o m p o n e n t s . For F o r detailed d e t a i l e d requirements r e q u i r e m e n t s reference r e f e r e n c e is i s made m a d e to t o section s e c t i o n 5.8. 5 . 8 . Typical T y p i c a l response r e s p o n s e times t i m e s that t h a t shall s h a l l be b e complied c o m p l i e d with w i t h unless u n l e s s other o t h e r requirements r e q u i r e m e n t s are a r e specified: s p e c i f i e d : �  Time T i m e from f r o m activation a c t i v a t i o n to t o start s t a r t execution, e x e c u t i o n , e.g. e . g . de-energized d e - e n e r g i z e d solenoid s o l e n o i d valve, v a l v e , shall s h a l l be b e less l e s s than t h a n 2 2 seconds. s e c o n d s . �  PSD/ESD P S D / E S D valve v a l v e travel t r a v e l time t i m e (in ( i n service) s e r v i c e ) at a t minimum m i n i m u m operating o p e r a t i n g hydraulic/pneumatic h y d r a u l i c / p n e u m a t i c supply s u p p l y pressure p r e s s u r e shall s h a l l not n o t exceed e x c e e d 1 1 sec/inch s e c / i n c h (valve ( v a l v e size), s i z e ) , or o r maximum m a x i m u m 45 4 5 seconds s e c o n d s to t o reach r e a c h safe s a f e state. s t a t e . For F o r valves v a l v e s 8 8 inch i n c h or o r less, l e s s , a a typical t y p i c a l travel t r a v e l time t i m e may m a y be b e set s e t to t o 8 8 seconds. s e c o n d s . Travelling T r a v e l l i n g speed s p e e d when w h e n travelling t r a v e l l i n g from f r o m the t h e predefined p r e d e f i n e d safe s a f e position p o s i t i o n shall s h a l l be b e agreed a g r e e d between b e t w e e n buyer b u y e r and a n d supplier. s u p p l i e r . The T h e PSD/ESD P S D / E S D travel t r a v e l time t i m e limit l i m i t for f o r the t h e actuator a c t u a t o r is i s specified s p e c i f i e d taking t a k i n g into i n t o account a c c o u n t possible p o s s i b l e future f u t u r e wear w e a r etc, e t c , and a n d may m a y not n o t correlate c o r r e l a t e directly d i r e c t l y with w i t h overall o v e r a l l safety s a f e t y system s y s t e m time t i m e requirements. r e q u i r e m e n t s . For F o r valves v a l v e s that t h a t by b y size s i z e or o r design d e s i g n fail f a i l to t o meet m e e t the t h e required r e q u i r e d speed, s p e e d , the t h e Supplier S u p p l i e r shall s h a l l notify n o t i f y the t h e Purchaser P u r c h a s e r about a b o u t the t h e limitations l i m i t a t i o n s and a n d seek s e e k alternative a l t e r n a t i v e solutions s o l u t i o n s together t o g e t h e r with w i t h the t h e Purchaser. P u r c h a s e r . The T h e actuator a c t u a t o r shall s h a l l be b e equipped e q u i p p e d with w i t h a a “maximum “ m a x i m u m speed s p e e d device” d e v i c e ” fitted f i t t e d in i n the t h e actuator a c t u a t o r housing h o u s i n g with w i t h sufficient s u f f i c i e n t mechanical m e c h a n i c a l strength s t r e n g t h to t o withstand w i t h s t a n d breakage. b r e a k a g e . There T h e r e shall s h a l l be b e no n o tubing t u b i n g between b e t w e e n the t h e device d e v i c e and a n d the t h e actuator a c t u a t o r piston p i s t o n chamber. c h a m b e r . Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , the t h e maximum m a x i m u m speed s p e e d shall s h a l l be b e limited l i m i t e d to t o 0.5 0 . 5 sec/inch s e c / i n c h (valve ( v a l v e size) s i z e ) in i n case c a s e of o f a a physical p h y s i c a l breakage b r e a k a g e of o f tubing t u b i n g connected c o n n e c t e d to t o the t h e actuator. a c t u a t o r . The T h e “maximum “ m a x i m u m speed s p e e d device” d e v i c e ” shall s h a l l not n o t influence i n f l u e n c e the t h e valve v a l v e in i n reaching r e a c h i n g its i t s predefined p r e d e f i n e d safe s a f e position p o s i t i o n on o n demand. d e m a n d . For F o r valves v a l v e s smaller s m a l l e r than t h a n 4" 4 " this t h i s requirement r e q u i r e m e n t may m a y be b e discussed d i s c u s s e d with w i t h Purchaser P u r c h a s e r and a n d may m a y be b e waived w a i v e d based b a s e d on o n a a Company C o m p a n y approved a p p r o v e d Concession C o n c e s s i o n Request R e q u e s t (CR). ( C R ) . The T h e evaluation e v a l u a t i o n of o f such s u c h a a CR C R shall s h a l l take t a k e into i n t o account a c c o u n t possible p o s s i b l e water w a t e r hammer h a m m e r in i n liquid l i q u i d pipeline p i p e l i n e systems. s y s t e m s . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 5 5 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 3.3 3 . 3 Actuator A c t u a t o r selection s e l e c t i o n and a n d sizing s i z i n g 3.3.1 3 . 3 . 1 General G e n e r a l The T h e dimensioning d i m e n s i o n i n g of o f the t h e actuator a c t u a t o r shall s h a l l be b e valve v a l v e supplier’s s u p p l i e r ’ s responsibility r e s p o n s i b i l i t y in i n close c l o s e cooperation c o o p e r a t i o n with w i t h the t h e actuator a c t u a t o r supplier. s u p p l i e r . A A description d e s c r i p t i o n of o f the t h e required r e q u i r e d service s e r v i c e application a p p l i c a t i o n will w i l l be b e submitted s u b m i t t e d in i n a a Process P r o c e s s Data D a t a Sheet S h e e t (PDS). ( P D S ) . In I n addition, a d d i t i o n , an a n Instrument I n s t r u m e n t Data D a t a Sheet S h e e t (IDS) ( I D S ) and a n d a a Valve V a l v e Data D a t a Sheet S h e e t (VDS) ( V D S ) with w i t h referred r e f e r r e d attachments a t t a c h m e n t s will w i l l be b e presented p r e s e n t e d in i n the t h e PO. P O . Typical T y p i c a l information i n f o r m a t i o n provided p r o v i d e d by b y Purchaser P u r c h a s e r will w i l l be: b e : �  Type T y p e and a n d size s i z e of o f valve v a l v e �  Type T y p e of o f actuator a c t u a t o r �  Line L i n e pressure p r e s s u r e �  Maximum M a x i m u m service s e r v i c e media m e d i a differential d i f f e r e n t i a l pressure p r e s s u r e �  Operating O p e r a t i n g temperature t e m p e r a t u r e �  Type T y p e of o f fluid f l u i d in i n the t h e line l i n e �  Ambient A m b i e n t temperature t e m p e r a t u r e �  Pneumatic/hydraulic/electric P n e u m a t i c / h y d r a u l i c / e l e c t r i c power p o w e r supply s u p p l y �  Opening/closing O p e n i n g / c l o s i n g times t i m e s In I n addition a d d i t i o n the t h e valve v a l v e supplier s u p p l i e r shall s h a l l include i n c l u d e (obtained ( o b t a i n e d from f r o m actuator a c t u a t o r supplier s u p p l i e r if i f relevant) r e l e v a n t ) experience e x p e r i e n c e data d a t a such s u c h as: a s : �  Valve V a l v e stem s t e m size s i z e and a n d packing p a c k i n g design/compression d e s i g n / c o m p r e s s i o n �  Valve V a l v e wear w e a r and a n d degradation d e g r a d a t i o n �  Relaxation R e l a x a t i o n of o f springs s p r i n g s �  Increase I n c r e a s e of o f valve v a l v e torque t o r q u e and a n d thrust t h r u s t when w h e n the t h e valve v a l v e is i s stationary s t a t i o n a r y in i n one o n e position p o s i t i o n during d u r i n g a a prolonged p r o l o n g e d period p e r i o d of o f time t i m e 3.3.2 3 . 3 . 2 Actuator A c t u a t o r sizing s i z i n g Actuator A c t u a t o r selection s e l e c t i o n and a n d sizing s i z i n g shall s h a l l be b e based b a s e d on: o n : �  Maximum M a x i m u m service s e r v i c e media m e d i a system s y s t e m operating o p e r a t i n g conditions. c o n d i t i o n s . When W h e n using u s i n g differential d i f f e r e n t i a l pressure p r e s s u r e situations s i t u a t i o n s due d u e attention a t t e n t i o n shall s h a l l be b e given g i v e n to t o pressure p r e s s u r e combinations, c o m b i n a t i o n s , such s u c h as a s up-stream, u p - s t r e a m , down-stream, d o w n - s t r e a m , pressure p r e s s u r e in i n valve v a l v e cavity, c a v i t y , static s t a t i c pressure, p r e s s u r e , effects e f f e c t s from f r o m media m e d i a flow, f l o w , etc. e t c . (special ( s p e c i a l attention a t t e n t i o n shall s h a l l be b e given g i v e n to t o valves v a l v e s with w i t h double d o u b l e piston p i s t o n effect e f f e c t seat s e a t design d e s i g n where w h e r e cavity c a v i t y pressure p r e s s u r e can c a n reach r e a c h 133% 1 3 3 % of o f DP). D P ) . �  Hydraulic H y d r a u l i c actuators a c t u a t o r s shall s h a l l be b e able a b l e to t o withstand w i t h s t a n d the t h e maximum m a x i m u m supply s u p p l y pressure p r e s s u r e as a s defined d e f i n e d in i n 5.2 5 . 2 (static). ( s t a t i c ) . I.e. I . e . all a l l parts p a r t s of o f the t h e actuator a c t u a t o r shall s h a l l be b e able a b l e to t o tolerate t o l e r a t e the t h e loads l o a d s resulting r e s u l t i n g from f r o m the t h e specified s p e c i f i e d pressure p r e s s u r e also a l s o in i n any a n y of o f the t h e end e n d positions. p o s i t i o n s . �  The T h e valve v a l v e and a n d actuator a c t u a t o r drive d r i v e chains c h a i n s shall s h a l l be b e able a b l e to t o tolerate t o l e r a t e the t h e loads l o a d s generated g e n e r a t e d by b y the t h e nominal n o m i n a l hydraulic h y d r a u l i c or o r pneumatic p n e u m a t i c supply s u p p l y pressure p r e s s u r e (dynamic) ( d y n a m i c ) as a s defined d e f i n e d in i n 5.2, 5 . 2 , including i n c l u d i n g the t h e safety s a f e t y factor f a c t o r as a s defined d e f i n e d in i n 3.3.3, 3 . 3 . 3 , without w i t h o u t exceeding e x c e e d i n g 90% 9 0 % of o f the t h e yielding y i e l d i n g capacity c a p a c i t y of o f any a n y part p a r t of o f the t h e drive d r i v e chain. c h a i n . �  Where W h e r e the t h e pneumatic p n e u m a t i c actuator a c t u a t o r output o u t p u t load l o a d capacity c a p a c i t y exceeds e x c e e d s the t h e output o u t p u t required r e q u i r e d to t o operate o p e r a t e the t h e valve v a l v e (including ( i n c l u d i n g safety s a f e t y factor) f a c t o r ) the t h e air a i r filter f i l t e r regulator, r e g u l a t o r , as a s described d e s c r i b e d in i n 5.5, 5 . 5 , can c a n be b e set s e t to t o reduce r e d u c e the t h e air a i r pressure p r e s s u r e to t o limit l i m i t the t h e strain s t r a i n on o n the t h e drive d r i v e chain. c h a i n . The T h e filter f i l t e r regulator r e g u l a t o r including i n c l u d i n g the t h e relief r e l i e f set s e t point p o i n t shall s h a l l be b e adjusted a d j u s t e d to t o avoid a v o i d higher h i g h e r stresses s t r e s s e s than t h a n 90% 9 0 % of o f the t h e yielding y i e l d i n g capacity c a p a c i t y on o n any a n y part p a r t of o f the t h e drive d r i v e chain. c h a i n . For F o r hydraulic h y d r a u l i c actuators a c t u a t o r s such s u c h scenarios s c e n a r i o s shall s h a l l be b e clarified c l a r i f i e d with w i t h Company C o m p a n y and a n d approved a p p r o v e d by b y Company C o m p a n y in i n a a CR.. C R . . �  If I f valve v a l v e stem s t e m material m a t e r i a l is i s modified m o d i f i e d from f r o m material m a t e r i a l specified s p e c i f i e d on o n the t h e VDS, V D S , this t h i s shall s h a l l be b e approved a p p r o v e d by b y Company C o m p a n y in i n a a Concession C o n c e s s i o n Request R e q u e s t (CR). ( C R ) . �  The T h e sizing s i z i n g of o f the t h e actuator a c t u a t o r shall s h a l l account a c c o u n t for f o r forces f o r c e s from f r o m a a situation s i t u a t i o n where w h e r e the t h e valve’s v a l v e ’ s closing c l o s i n g member m e m b e r is i s prevented p r e v e n t e d from f r o m free f r e e movement m o v e m e n t during d u r i n g a a valve v a l v e stroke. s t r o k e . The T h e drive d r i v e chain c h a i n shall s h a l l be b e able a b l e to t o tolerate t o l e r a t e maximum m a x i m u m actuator a c t u a t o r output o u t p u t as a s defined d e f i n e d in i n this t h i s chapter. c h a p t e r . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 6 6 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l Pressure P r e s s u r e reduction r e d u c t i o n features f e a t u r e s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h ISO I S O 12490 1 2 4 9 0 section s e c t i o n 9.2. 9 . 2 . For F o r slab s l a b gate g a t e valves v a l v e s of o f the t h e reverse r e v e r s e acting a c t i n g type, t y p e , the t h e contributing c o n t r i b u t i n g closing c l o s i n g force f o r c e from f r o m the t h e media m e d i a pressure p r e s s u r e shall s h a l l not n o t be b e accounted a c c o u n t e d for f o r when w h e n dimensioning d i m e n s i o n i n g actuators. a c t u a t o r s . Any A n y deviation d e v i a t i o n to t o this t h i s requirement r e q u i r e m e n t shall s h a l l be b e approved a p p r o v e d by b y Company C o m p a n y in i n a a CR. C R . This T h i s capacity c a p a c i t y shall s h a l l be b e available a v a i l a b l e in i n a a dimensioning d i m e n s i o n i n g fire f i r e situation s i t u a t i o n and a n d as a s a a minimum m i n i m u m with w i t h a a spring s p r i n g temperature t e m p e r a t u r e up u p to t o 100 1 0 0 0 0 C. C . Purchaser P u r c h a s e r shall s h a l l be b e informed i n f o r m e d about a b o u t any a n y limitations l i m i t a t i o n s on o n the t h e equipment e q u i p m e n t that t h a t may m a y be b e relevant r e l e v a n t for f o r each e a c h application. a p p l i c a t i o n . This T h i s can c a n typically t y p i c a l l y be b e an a n order o r d e r with w i t h a a remotely r e m o t e l y mounted m o u n t e d control c o n t r o l panel/cabinet p a n e l / c a b i n e t with w i t h no n o reference r e f e r e n c e to t o the t h e distance d i s t a n c e between b e t w e e n control c o n t r o l panel p a n e l and a n d actuator/valve. a c t u a t o r / v a l v e . In I n such s u c h case c a s e it i t shall s h a l l be b e the t h e Supplier’s S u p p l i e r ’ s responsibility r e s p o n s i b i l i t y to t o request r e q u e s t additional a d d i t i o n a l information i n f o r m a t i o n from f r o m Purchaser P u r c h a s e r to t o ensure e n s u r e that t h a t the t h e required r e q u i r e d capacity c a p a c i t y will w i l l be b e met. m e t . Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , an a n average a v e r a g e tube t u b e run r u n distance d i s t a n c e of o f 15 1 5 meters m e t e r s shall s h a l l be b e assumed. a s s u m e d . For F o r dimensioning d i m e n s i o n i n g of o f hydraulic h y d r a u l i c oil o i l systems, s y s t e m s , a a back-pressure b a c k - p r e s s u r e of o f ten t e n (10) ( 1 0 ) bar b a r g g in i n the t h e return r e t u r n line l i n e shall s h a l l be b e used u s e d unless u n l e s s otherwise o t h e r w i s e agreed a g r e e d between b e t w e e n Purchaser P u r c h a s e r and a n d Supplier. S u p p l i e r . 3.3.3 3 . 3 . 3 Safety S a f e t y factors f a c t o r s for f o r actuator a c t u a t o r output o u t p u t To T o account a c c o u n t for f o r potential p o t e n t i a l future f u t u r e increases i n c r e a s e s in i n frictional f r i c t i o n a l loads l o a d s in i n the t h e valve v a l v e the t h e actuator a c t u a t o r output o u t p u t shall s h a l l be b e calculated c a l c u l a t e d with w i t h an a n additional a d d i t i o n a l safety s a f e t y factor. f a c t o r . In I n general g e n e r a l actuators a c t u a t o r s for f o r ESV, E S V , BDV B D V and a n d XV X V valves v a l v e s shall s h a l l be b e dimensioned d i m e n s i o n e d to t o provide p r o v i d e an a n output o u t p u t with w i t h a a minimum m i n i m u m safety s a f e t y factor f a c t o r of o f 2.0. 2 . 0 . It I t is i s permitted p e r m i t t e d that t h a t the t h e safety s a f e t y factor f a c t o r for f o r the t h e travel t r a v e l to t o the t h e non-safe n o n - s a f e position p o s i t i o n may m a y be b e reduced r e d u c e d to t o a a minimum m i n i m u m of o f 1.5 1 . 5 (e.g. ( e . g . for f o r a a spring/piston s p r i n g / p i s t o n operated o p e r a t e d valve v a l v e where w h e r e the t h e fail-safe f a i l - s a f e travel t r a v e l is i s operated o p e r a t e d by b y the t h e spring, s p r i n g , the t h e minimum m i n i m u m safety s a f e t y factor f a c t o r for f o r the t h e piston p i s t o n displacement/spring d i s p l a c e m e n t / s p r i n g charging c h a r g i n g shall s h a l l be b e 1.5, 1 . 5 , whilst w h i l s t the t h e spring s p r i n g movement m o v e m e n t shall s h a l l maintain m a i n t a i n a a minimum m i n i m u m safety s a f e t y factor f a c t o r of o f 2.0). 2 . 0 ) . All A l l other o t h e r valve v a l v e actuators a c t u a t o r s shall s h a l l use u s e a a minimum m i n i m u m safety s a f e t y factor f a c t o r of o f 1.5. 1 . 5 . Safety S a f e t y factors f a c t o r s for f o r actuator a c t u a t o r output o u t p u t shall s h a l l be b e calculated c a l c u l a t e d using u s i n g the t h e nominal n o m i n a l supply s u p p l y pressure/voltage p r e s s u r e / v o l t a g e values v a l u e s as a s provided p r o v i d e d by b y the t h e Purchaser. P u r c h a s e r . The T h e safety s a f e t y factor f a c t o r shall s h a l l also a l s o apply a p p l y for f o r springs s p r i n g s through t h r o u g h the t h e complete c o m p l e t e valve v a l v e stroke. s t r o k e . Purchaser P u r c h a s e r may, m a y , for f o r individual i n d i v i d u a l valves, v a l v e s , require r e q u i r e a a different d i f f e r e n t safety s a f e t y factor. f a c t o r . The T h e Supplier S u p p l i e r might m i g h t also a l s o recommend r e c o m m e n d a a different d i f f e r e n t value v a l u e based b a s e d on o n experience e x p e r i e n c e at a t the t h e given g i v e n service s e r v i c e conditions. c o n d i t i o n s . This T h i s shall s h a l l be b e approved a p p r o v e d by b y Company C o m p a n y in i n a a CR. C R . 3.4 3 . 4 Sizing S i z i n g of o f accumulators a c c u m u l a t o r s "Fail " F a i l open" o p e n " or o r "fail " f a i l close" c l o s e " mode m o d e of o f spring-less s p r i n g - l e s s double-acting d o u b l e - a c t i n g piston p i s t o n actuators a c t u a t o r s shall s h a l l be b e accomplished a c c o m p l i s h e d by b y the t h e use u s e of o f accumulators a c c u m u l a t o r s and a n d switching s w i t c h i n g valves. v a l v e s . The T h e accumulator a c c u m u l a t o r capacity c a p a c i t y shall s h a l l normally n o r m a l l y be b e sized s i z e d for f o r at a t least l e a s t three t h r e e (3) ( 3 ) strokes s t r o k e s of o f valve v a l v e operations o p e r a t i o n s within w i t h i n full f u l l operating o p e r a t i n g temperature t e m p e r a t u r e range r a n g e (including ( i n c l u d i n g minimum m i n i m u m temperature), t e m p e r a t u r e ) , starting s t a r t i n g at a t nominal n o m i n a l operating o p e r a t i n g pressure p r e s s u r e as a s defined d e f i n e d in i n 5.2. 5 . 2 . One O n e stroke s t r o k e is i s the t h e movement m o v e m e n t of o f the t h e valve v a l v e from f r o m open o p e n position p o s i t i o n to t o closed c l o s e d position p o s i t i o n or o r from f r o m closed c l o s e d to t o open. o p e n . At A t the t h e end e n d of o f the t h e third t h i r d stroke, s t r o k e , the t h e remaining r e m a i n i n g accumulator a c c u m u l a t o r pressure p r e s s u r e shall s h a l l not n o t be b e less l e s s than t h a n the t h e minimum m i n i m u m operation o p e r a t i o n pressure p r e s s u r e as a s defined d e f i n e d in i n 5.2. 5 . 2 . For F o r non-safety n o n - s a f e t y critical c r i t i c a l valves v a l v e s larger l a r g e r than t h a n 20", 2 0 " , the t h e stored s t o r e d power p o w e r capacity c a p a c i t y may m a y be b e reduced r e d u c e d to t o 1.5 1 . 5 strokes. s t r o k e s . For F o r this t h i s case, c a s e , the t h e accumulator a c c u m u l a t o r gas g a s expansions e x p a n s i o n s temperature t e m p e r a t u r e drop d r o p has h a s to t o be b e taken t a k e n into i n t o consideration. c o n s i d e r a t i o n . Normally N o r m a l l y the t h e pre-charge p r e - c h a r g e gas g a s isothermic i s o t h e r m i c behaviour, b e h a v i o u r , at a t the t h e lowest l o w e s t ambient a m b i e n t temperature, t e m p e r a t u r e , has h a s to t o be b e assumed. a s s u m e d . If I f the t h e calculation c a l c u l a t i o n shows s h o w s that, t h a t , after a f t e r one o n e actuator a c t u a t o r stroke, s t r o k e , there t h e r e is i s not n o t sufficient s u f f i c i e n t power p o w e r immediately i m m e d i a t e l y available a v a i l a b l e Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 7 7 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l for f o r another a n o t h e r half h a l f stroke, s t r o k e , additional a d d i t i o n a l gas g a s volume v o l u m e has h a s to t o be b e included. i n c l u d e d . The T h e requirement r e q u i r e m e n t for f o r the t h e available a v a i l a b l e 1.5 1 . 5 stroke s t r o k e power p o w e r is i s that t h a t after a f t e r a a theoretical t h e o r e t i c a l 150 1 5 0 % % travel, t r a v e l , with w i t h the t h e actual a c t u a l accumulator a c c u m u l a t o r piston, p i s t o n , the t h e minimum m i n i m u m pressure p r e s s u r e for f o r valve v a l v e closure c l o s u r e is i s still s t i l l available a v a i l a b l e (ref. ( r e f . isothermal i s o t h e r m a l expansion). e x p a n s i o n ) . ‘Non-safety ‘ N o n - s a f e t y critical c r i t i c a l valves’ v a l v e s ’ will w i l l be b e defined d e f i n e d in i n the t h e PO P O based b a s e d on o n an a n evaluation e v a l u a t i o n where w h e r e current c u r r e n t authority a u t h o r i t y regulations r e g u l a t i o n s are a r e taken t a k e n into i n t o consideration. c o n s i d e r a t i o n . 4 4 Material M a t e r i a l requirements r e q u i r e m e n t s 4.1 4 . 1 General G e n e r a l Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , all a l l equipment e q u i p m e n t shall s h a l l withstand w i t h s t a n d humid h u m i d and a n d corrosive c o r r o s i v e atmosphere. a t m o s p h e r e . Special S p e c i a l conditions c o n d i t i o n s like l i k e e.g. e . g . severe s e v e r e condensation, c o n d e n s a t i o n , sea s e a water, w a t e r , fire f i r e water w a t e r spray, s p r a y , steam s t e a m and a n d AFFF A F F F may m a y be b e specified s p e c i f i e d in i n PO. P O . General G e n e r a l accessories a c c e s s o r i e s such s u c h as a s nuts, n u t s , bolts, b o l t s , indicator i n d i c a t o r pins, p i n s , etc., e t c . , assembled a s s e m b l e d in i n direct d i r e c t contact c o n t a c t with w i t h stainless s t a i n l e s s steel s t e e l equipment, e q u i p m e n t , shall s h a l l be b e in i n AISI A I S I 316 3 1 6 SS. S S . For F o r electric e l e c t r i c actuators, a c t u a t o r s , alternative a l t e r n a t i v e use u s e of o f aluminium a l u m i n i u m material m a t e r i a l grades g r a d e s may m a y be b e accepted a c c e p t e d if i f the t h e aluminium a l u m i n i u m grade(s) g r a d e ( s ) is i s documented d o c u m e n t e d as a s a a corrosion c o r r o s i o n resistant r e s i s t a n t material m a t e r i a l grade g r a d e in i n marine m a r i n e and a n d saline s a l i n e atmosphere. a t m o s p h e r e . If I f any a n y aluminium a l u m i n i u m grade g r a d e is i s used, u s e d , a a proper p r o p e r specification s p e c i f i c a t i o n shall s h a l l be b e established e s t a b l i s h e d as a s described d e s c r i b e d in i n section s e c t i o n 11.3.6. 1 1 . 3 . 6 . All A l l welding w e l d i n g shall s h a l l be b e continuous c o n t i n u o u s and a n d welding w e l d i n g of o f stressed s t r e s s e d components c o m p o n e n t s shall s h a l l be b e full f u l l penetration p e n e t r a t i o n welds. w e l d s . When W h e n welding w e l d i n g is i s applied a p p l i e d onto o n t o components c o m p o n e n t s specified s p e c i f i e d as a s 316 3 1 6 SS S S material, m a t e r i a l , the t h e material m a t e r i a l grade g r a d e shall s h a l l be b e AISI A I S I 316L. 3 1 6 L . 4.2 4 . 2 Manufacturing M a n u f a c t u r i n g records r e c o r d s and a n d traceability t r a c e a b i l i t y The T h e Manufacturing M a n u f a c t u r i n g Records R e c o r d s represents r e p r e s e n t s the t h e Supplier’s S u p p l i e r ’ s computer c o m p u t e r system s y s t e m / / reference r e f e r e n c e to t o calculations c a l c u l a t i o n s together t o g e t h e r with w i t h the t h e necessary n e c e s s a r y drawings, d r a w i n g s , manufacturing, m a n u f a c t u r i n g , testing t e s t i n g and a n d inspection i n s p e c t i o n procedures, p r o c e d u r e s , certifications, c e r t i f i c a t i o n s , and a n d non-conformance n o n - c o n f o r m a n c e reports r e p o r t s required r e q u i r e d to t o demonstrate d e m o n s t r a t e that t h a t the t h e product p r o d u c t (actuator ( a c t u a t o r / / accumulators a c c u m u l a t o r s / / control c o n t r o l circuit c i r c u i t as a s applicable) a p p l i c a b l e ) is i s in i n compliance c o m p l i a n c e with w i t h all a l l specified s p e c i f i e d requirements. r e q u i r e m e n t s . The T h e Manufacturing M a n u f a c t u r i n g Records R e c o r d s shall s h a l l include: i n c l u d e : material m a t e r i a l certificates, c e r t i f i c a t e s , relevant r e l e v a n t welding w e l d i n g procedure p r o c e d u r e specification s p e c i f i c a t i o n and a n d qualification, q u a l i f i c a t i o n , repair r e p a i r weld w e l d maps, m a p s , NDE N D E reports r e p o r t s together t o g e t h e r with w i t h lists l i s t s of o f welder w e l d e r and a n d NDE N D E operator o p e r a t o r qualifications q u a l i f i c a t i o n s and a n d NDE N D E procedures. p r o c e d u r e s . Relevant R e l e v a n t fabrication f a b r i c a t i o n drawings d r a w i n g s and a n d sketches s k e t c h e s must m u s t be b e included i n c l u d e d to t o facilitate f a c i l i t a t e the t h e understanding u n d e r s t a n d i n g of o f welding, w e l d i n g , heat h e a t treatment t r e a t m e n t and a n d NDE N D E records. r e c o r d s . There T h e r e shall s h a l l be b e traceability t r a c e a b i l i t y from f r o m the t h e applicable a p p l i c a b l e item i t e m to t o all a l l documents d o c u m e n t s in i n the t h e Manufacturing M a n u f a c t u r i n g Records. R e c o r d s . Manufacturing M a n u f a c t u r i n g Records R e c o r d s shall s h a l l be b e stored s t o r e d for f o r at a t least l e a s t 10 1 0 years y e a r s following f o l l o w i n g the t h e commencement c o m m e n c e m e n t of o f the t h e guarantee g u a r a n t e e period. p e r i o d . Supplier S u p p l i e r shall s h a l l be b e able a b l e to t o provide p r o v i d e information i n f o r m a t i o n in i n the t h e Manufacturing M a n u f a c t u r i n g Records, R e c o r d s , as a s defined d e f i n e d above, a b o v e , when w h e n required r e q u i r e d by b y Company. C o m p a n y . On O n written w r i t t e n request, r e q u e s t , Manufacturing M a n u f a c t u r i n g Records R e c o r d s documentation d o c u m e n t a t i o n shall s h a l l be b e provided p r o v i d e d within w i t h i n 15 1 5 working w o r k i n g days. d a y s . Supplier S u p p l i e r is i s obliged o b l i g e d to: t o : �  offer o f f e r the t h e Manufacturing M a n u f a c t u r i n g Record R e c o r d documentation d o c u m e n t a t i o n free f r e e of o f charge c h a r g e to t o Purchaser P u r c h a s e r �  submit s u b m i t the t h e Manufacturing M a n u f a c t u r i n g Record R e c o r d documentation d o c u m e n t a t i o n to t o Purchaser P u r c h a s e r if i f for f o r any a n y reason r e a s o n the t h e Supplier S u p p l i e r ceases c e a s e s to t o operate o p e r a t e �  notify n o t i f y Company C o m p a n y prior p r i o r to t o destruction d e s t r u c t i o n of o f any a n y manufacturing m a n u f a c t u r i n g records r e c o r d s Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 8 8 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 4.3 4 . 3 Actuators A c t u a t o r s Table T a b l e 1 1 – – Material M a t e r i a l requirements r e q u i r e m e n t s for f o r actuators a c t u a t o r s Description D e s c r i p t i o n of o f actuator a c t u a t o r part p a r t Material M a t e r i a l selection/design s e l e c t i o n / d e s i g n requirements r e q u i r e m e n t s Valve V a l v e actuator a c t u a t o r cylinder: c y l i n d e r : Nodular N o d u l a r cast c a s t iron/Carbon i r o n / C a r b o n steel/AISI s t e e l / A I S I 316 3 1 6 SS S S Actuator A c t u a t o r yoke y o k e housing: h o u s i n g : Nodular N o d u l a r cast c a s t iron/Carbon i r o n / C a r b o n steel/AISI s t e e l / A I S I 316 3 1 6 SS S S Actuator A c t u a t o r end e n d covers: c o v e r s : Nodular N o d u l a r cast c a s t iron/Carbon i r o n / C a r b o n steel/AISI s t e e l / A I S I 316 3 1 6 SS S S Act. A c t . yoke y o k e fork, f o r k , rack r a c k & & pinion: p i n i o n : Nodular N o d u l a r cast c a s t iron/Carbon i r o n / C a r b o n steel/AISI s t e e l / A I S I 316 3 1 6 SS S S Actuator A c t u a t o r spring s p r i n g housing: h o u s i n g : Nodular N o d u l a r cast c a s t iron/Carbon i r o n / C a r b o n steel/AISI s t e e l / A I S I 316 3 1 6 SS S S Piston P i s t o n rods r o d s and a n d shafts s h a f t s exposed e x p o s e d to t o atmosphere: a t m o s p h e r e : External E x t e r n a l tie t i e rods, r o d s , nuts n u t s and a n d bolts b o l t s with w i t h dia. d i a . ≤10 ≤ 1 0 mm, m m , stroke s t r o k e adjustment a d j u s t m e n t components c o m p o n e n t s and a n d washers: w a s h e r s : External E x t e r n a l nuts n u t s and a n d bolts b o l t s dia. d i a . larger l a r g e r than t h a n 10 1 0 mm: m m : Adapter A d a p t e r stool s t o o l (connector ( c o n n e c t o r between b e t w e e n actuator a c t u a t o r and a n d valve): v a l v e ) : Coupling C o u p l i n g (connection ( c o n n e c t i o n between b e t w e e n valve v a l v e and a n d actuator a c t u a t o r shafts): s h a f t s ) : SS S S 316 3 1 6 or o r min. m i n . 13% 1 3 % Cr C r 4% 4 % Ni N i stainless s t a i n l e s s steel. s t e e l . AISI A I S I 316 3 1 6 SS, S S , Duplex D u p l e x SS S S or o r in i n material m a t e r i a l with w i t h equal e q u a l or o r better b e t t e r corrosion c o r r o s i o n resistance. r e s i s t a n c e . Hot-dipped H o t - d i p p e d galvanized g a l v a n i z e d carbon c a r b o n steel s t e e l to t o ASTM A S T M A153, A 1 5 3 , AISI A I S I 316 3 1 6 SS, S S , or o r Duplex D u p l e x SS S S or o r a a material m a t e r i a l with w i t h equal e q u a l or o r better b e t t e r corrosion c o r r o s i o n resistance. r e s i s t a n c e . AISI A I S I 316 3 1 6 SS, S S , Duplex D u p l e x SS S S or o r in i n material m a t e r i a l with w i t h equal e q u a l or o r better b e t t e r corrosion c o r r o s i o n resistance. r e s i s t a n c e . Adapter A d a p t e r stool s t o o l in i n carbon c a r b o n steel s t e e l are a r e acceptable a c c e p t a b l e with w i t h the t h e following f o l l o w i n g requirements: r e q u i r e m e n t s : o o The T h e adaptor a d a p t o r stool s t o o l shall s h a l l be b e galvanized g a l v a n i z e d and a n d painted. p a i n t e d . o o Machining M a c h i n i n g is i s acceptable a c c e p t a b l e on o n flange f l a n g e faces f a c e s towards t o w a r d s actuator a c t u a t o r and a n d valve v a l v e after a f t e r galvanizing. g a l v a n i z i n g . o o Machined M a c h i n e d surfaces s u r f a c e s shall s h a l l as a s a a minimum m i n i m u m be b e painted. p a i n t e d . o o It I t is i s acceptable a c c e p t a b l e to t o drill d r i l l and a n d thread t h r e a d holes h o l e s after a f t e r galvanizing. g a l v a n i z i n g . o o The T h e flange f l a n g e faces f a c e s between b e t w e e n actuator a c t u a t o r and a n d valve v a l v e shall s h a l l be b e preserved p r e s e r v e d with w i t h rust r u s t and a n d corrosion c o r r o s i o n preventive p r e v e n t i v e product p r o d u c t like l i k e e.g. e . g . a a black b l a c k bituminous b i t u m i n o u s spray s p r a y during d u r i n g assembly a s s e m b l y to t o preserve p r e s e r v e potential p o t e n t i a l paint p a i n t damages d a m a g e s coming c o m i n g from f r o m assembling a s s e m b l i n g or o r operational o p e r a t i o n a l movement m o v e m e n t between b e t w e e n the t h e parts p a r t s SS S S 316 3 1 6 or o r min. m i n . 13% 1 3 % Cr C r 4% 4 % Ni N i stainless s t a i n l e s s steel. s t e e l . Actuator/valve A c t u a t o r / v a l v e connection c o n n e c t i o n bolts: b o l t s : Carbon C a r b o n steel s t e e l according a c c o r d i n g to t o ASTM A S T M A193 A 1 9 3 B7/2H, B 7 / 2 H , hot h o t dip d i p galvanised g a l v a n i s e d to t o ASTM A S T M A153, A 1 5 3 , or o r material m a t e r i a l with w i t h better b e t t e r corrosion c o r r o s i o n resistance. r e s i s t a n c e . Brackets B r a c k e t s for f o r limit l i m i t switches, s w i t c h e s , junction j u n c t i o n boxes b o x e s and a n d other o t h e r ancillaries, a n c i l l a r i e s , support s u p p o r t structures s t r u c t u r e s between b e t w e e n actuator a c t u a t o r and a n d valve: v a l v e : AISI A I S I 316 3 1 6 SS S S Grease G r e a s e nipples: n i p p l e s : AISI A I S I 316 3 1 6 SS S S Hand H a n d wheel w h e e l for f o r manual m a n u a l override o v e r r i d e Hand H a n d wheels w h e e l s and a n d handles h a n d l e s shall s h a l l be b e in i n stainless s t a i n l e s s steel s t e e l (minimum ( m i n i m u m SS304/316) S S 3 0 4 / 3 1 6 ) or o r hot h o t dip d i p galvanized g a l v a n i z e d carbon c a r b o n steel s t e e l according a c c o r d i n g to t o ISO I S O 1461. 1 4 6 1 . Hand H a n d wheels w h e e l s or o r handles h a n d l e s galvanized g a l v a n i z e d according a c c o r d i n g to t o ISO I S O 1461 1 4 6 1 shall s h a l l be b e painted p a i n t e d in i n accordance a c c o r d a n c e with w i t h requirements r e q u i r e m e n t s in i n section s e c t i o n 10. 1 0 . Hand H a n d wheels w h e e l s made m a d e from f r o m machine m a c h i n e pressed p r e s s e d tin t i n is i s not n o t permitted. p e r m i t t e d . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 9 9 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l Note N o t e : : Duplex D u p l e x SS S S means m e a n s UNS U N S S31803/UNS S 3 1 8 0 3 / U N S S32205 S 3 2 2 0 5 or o r equivalent e q u i v a l e n t grades. g r a d e s . 4.4 4 . 4 Pressure P r e s s u r e vessels v e s s e l s Accumulators: A c c u m u l a t o r s : AISI A I S I 316 3 1 6 SS S S or o r carbon c a r b o n steel s t e e l Nitrogen N i t r o g e n bottles: b o t t l e s : According A c c o r d i n g to t o BS B S 5045, 5 0 4 5 , Part P a r t 7 7 Air A i r reservoirs: r e s e r v o i r s : AISI A I S I 316 3 1 6 SS S S or o r carbon c a r b o n steel s t e e l 4.5 4 . 5 Tagged T a g g e d instruments i n s t r u m e n t s Table T a b l e 2 2 – – Material M a t e r i a l requirements r e q u i r e m e n t s for f o r tagged t a g g e d instruments i n s t r u m e n t s Description D e s c r i p t i o n of o f tagged t a g g e d instrument i n s t r u m e n t part p a r t Material M a t e r i a l selection/design s e l e c t i o n / d e s i g n requirements r e q u i r e m e n t s Hydraulic H y d r a u l i c solenoid/control s o l e n o i d / c o n t r o l valve v a l v e body b o d y & & coil c o i l housing: h o u s i n g : AISI A I S I 316 3 1 6 SS S S Pneumatic P n e u m a t i c solenoid/control s o l e n o i d / c o n t r o l valve v a l v e housing: h o u s i n g : AISI A I S I 316 3 1 6 SS S S Pneumatic P n e u m a t i c solenoid/control s o l e n o i d / c o n t r o l valve v a l v e solenoid s o l e n o i d coils: c o i l s : Glass-fibre G l a s s - f i b r e reinforced r e i n f o r c e d plastic p l a s t i c housing/ h o u s i n g / AISI A I S I 316 3 1 6 SS S S Limit L i m i t switches s w i t c h e s and a n d position p o s i t i o n transmitters: t r a n s m i t t e r s : AISI A I S I 316 3 1 6 SS S S Accumulator A c c u m u l a t o r piston p i s t o n position p o s i t i o n indicator i n d i c a t o r (if ( i f mechanical): m e c h a n i c a l ) : AISI A I S I 316 3 1 6 SS S S Valve V a l v e position p o s i t i o n indicator: i n d i c a t o r : AISI A I S I 316 3 1 6 SS/plastic S S / p l a s t i c 4.6 4 . 6 Instrument I n s t r u m e n t commodity c o m m o d i t y items i t e m s Table T a b l e 3 3 – – Material M a t e r i a l requirements r e q u i r e m e n t s for f o r commodity c o m m o d i t y items i t e m s Item I t e m Air A i r filter f i l t e r regulators: r e g u l a t o r s : AISI A I S I 316 3 1 6 SS S S Indoor I n d o o r and a n d dry d r y atmosphere a t m o s p h e r e or o r external e x t e r n a l non-saliferious n o n - s a l i f e r i o u s atmosphere a t m o s p h e r e External E x t e r n a l and a n d saliferious s a l i f e r i o u s atmosphere a t m o s p h e r e Material M a t e r i a l MDS M D S Material M a t e r i a l MDS M D S Instrument I n s t r u m e n t fittings: f i t t i n g s : AISI A I S I 316 3 1 6 SS S S SF312 S F 3 1 2 6Mo 6 M o 25Cr 2 5 C r Duplex D u p l e x Alloy A l l o y C-276 C - 2 7 6 Instrument I n s t r u m e n t manifolds: m a n i f o l d s : AISI A I S I 316 3 1 6 SS S S Instrument I n s t r u m e n t valves: v a l v e s : AISI A I S I 316 3 1 6 SS S S Rupture R u p t u r e discs: d i s c s : AISI A I S I 316 3 1 6 SS S S Small S m a l l relief r e l i e f valves: v a l v e s : AISI A I S I 316 3 1 6 SS S S Tubing: T u b i n g : AISI A I S I 316 3 1 6 SS S S ST301 S T 3 0 1 6Mo 6 M o 25Cr 2 5 C r Duplex D u p l e x Alloy A l l o y C-276 C - 2 7 6 Pressure P r e s s u r e indicators: i n d i c a t o r s : AISI A I S I 316 3 1 6 SS S S Booster: B o o s t e r : AISI A I S I 316 3 1 6 SS S S SF712 S F 7 1 2 DF212 D F 2 1 2 NF608 N F 6 0 8 ST701 S T 7 0 1 DT201 D T 2 0 1 NT603 N T 6 0 3 Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 10 1 0 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 4.7 4 . 7 Framework, F r a m e w o r k , cabinets c a b i n e t s and a n d junction j u n c t i o n boxes b o x e s Framework F r a m e w o r k for f o r control c o n t r o l circuits, c i r c u i t s , Control C o n t r o l circuit c i r c u i t plate p l a t e (min. ( m i n . 3 3 mm m m thickness), t h i c k n e s s ) , Protection P r o t e c t i o n shield s h i e l d along a l o n g control c o n t r o l circuit c i r c u i t top, t o p , Cabinets C a b i n e t s for f o r control c o n t r o l circuits c i r c u i t s and a n d Junction J u n c t i o n boxes: b o x e s : AISI A I S I 316L 3 1 6 L SS. S S . 4.8 4 . 8 Static S t a t i c environmental e n v i r o n m e n t a l seals s e a l s Soft S o f t seal s e a l material m a t e r i a l shall s h a l l be b e suitable s u i t a b l e for f o r the t h e specified s p e c i f i e d service s e r v i c e conditions. c o n d i t i o n s . O-rings O - r i n g s shall s h a l l be b e according a c c o r d i n g to t o MDS M D S PG301. P G 3 0 1 . 5 5 Instrumentation I n s t r u m e n t a t i o n 5.1 5 . 1 General G e n e r a l All A l l equipment e q u i p m e n t shall s h a l l comply c o m p l y with w i t h the t h e requirements r e q u i r e m e n t s of o f the t h e specific s p e c i f i c hazardous h a z a r d o u s area a r e a in i n which w h i c h they t h e y will w i l l be b e installed. i n s t a l l e d . The T h e equipment e q u i p m e n t shall s h a l l be b e certified c e r t i f i e d for f o r Zone Z o n e 1, 1 , Gas G a s Group G r o u p IIA, I I A , and a n d temperature t e m p e r a t u r e class c l a s s T3 T 3 as a s a a minimum m i n i m u m unless u n l e s s specified s p e c i f i e d otherwise o t h e r w i s e by b y Purchaser P u r c h a s e r in i n PO. P O . Preferred P r e f e r r e d protection p r o t e c t i o n methods m e t h o d s are a r e Ex E x (e), ( e ) , Ex E x (i), ( i ) , and a n d Ex E x (m) ( m ) in i n accordance a c c o r d a n c e with w i t h IEC I E C 60079. 6 0 0 7 9 . For F o r field f i e l d instruments i n s t r u m e n t s like l i k e limit l i m i t switches s w i t c h e s Ex E x (i) ( i ) shall s h a l l be b e used u s e d in i n maximum m a x i m u m extent e x t e n t possible. p o s s i b l e . For F o r junction j u n c t i o n boxes b o x e s and a n d glands g l a n d s Ex E x (e) ( e ) shall s h a l l be b e used u s e d in i n maximum m a x i m u m extent e x t e n t possible. p o s s i b l e . For F o r solenoid s o l e n o i d valves v a l v e s Ex E x (m) ( m ) shall s h a l l be b e used u s e d in i n maximum m a x i m u m extent e x t e n t possible. p o s s i b l e . The T h e minimum m i n i m u m degree d e g r e e of o f protection p r o t e c t i o n provided p r o v i d e d by b y enclosures e n c l o s u r e s shall s h a l l be b e IP I P 56 5 6 in i n accordance a c c o r d a n c e with w i t h IEC I E C 60529. 6 0 5 2 9 . Pneumatic/control P n e u m a t i c / c o n t r o l valve v a l v e solenoid s o l e n o i d coils c o i l s shall s h a l l be b e with w i t h completely c o m p l e t e l y encapsulated e n c a p s u l a t e d coil, c o i l , screw s c r e w terminals t e r m i n a l s within w i t h i n terminal t e r m i n a l box b o x and a n d cable c a b l e connection c o n n e c t i o n to t o be b e ISO I S O metric, m e t r i c , pitch p i t c h 1.5 1 . 5 mm. m m . 5.2 5 . 2 Supply S u p p l y utilities u t i l i t i e s Air A i r supply s u p p l y Unless U n l e s s otherwise o t h e r w i s e specified s p e c i f i e d by b y Purchaser P u r c h a s e r the t h e on/off o n / o f f valve v a l v e application a p p l i c a t i o n shall s h a l l be b e designed d e s i g n e d and a n d sized s i z e d for f o r the t h e following: f o l l o w i n g : �  Minimum M i n i m u m operating o p e r a t i n g pressure: p r e s s u r e : 5,5 5 , 5 bar b a r g g �  Nominal N o m i n a l supply s u p p l y pressure: p r e s s u r e : 7 7 bar b a r g g �  Maximum M a x i m u m supply s u p p l y pressure: p r e s s u r e : 12 1 2 bar b a r g g Hydraulic H y d r a u l i c supply s u p p l y Unless U n l e s s otherwise o t h e r w i s e specified s p e c i f i e d by b y Purchaser, P u r c h a s e r , the t h e hydraulic h y d r a u l i c actuators, a c t u a t o r s , control c o n t r o l systems s y s t e m s and a n d accumulators a c c u m u l a t o r s shall s h a l l be b e designed d e s i g n e d and a n d sized s i z e d for: f o r : �  Minimum M i n i m u m operating o p e r a t i n g pressure: p r e s s u r e : 160 1 6 0 bar b a r g g �  Nominal N o m i n a l supply s u p p l y pressure: p r e s s u r e : 200 2 0 0 bar b a r g g �  Maximum M a x i m u m supply s u p p l y pressure: p r e s s u r e : 210 2 1 0 bar b a r g g Electrical E l e c t r i c a l supply s u p p l y Purchaser P u r c h a s e r shall s h a l l specify s p e c i f y the t h e type t y p e of o f power p o w e r supply s u p p l y for f o r field f i e l d instruments i n s t r u m e n t s and a n d electric e l e c t r i c actuators, a c t u a t o r s , including i n c l u d i n g voltage, v o l t a g e , AC/DC, A C / D C , phase p h a s e and a n d frequency: f r e q u e n c y : �  Voltage V o l t a g e tolerances: t o l e r a n c e s : +/- + / - 10% 1 0 % �  Frequency F r e q u e n c y tolerances: t o l e r a n c e s : +/- + / - 5% 5 % Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 11 1 1 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 5.3 5 . 3 Signal S i g n a l types t y p e s The T h e following f o l l o w i n g signal s i g n a l types t y p e s shall s h a l l be b e the t h e preferred p r e f e r r e d choice c h o i c e for f o r electrically e l e c t r i c a l l y hardwired h a r d w i r e d field f i e l d devices: d e v i c e s : Table T a b l e 4 4 – – Signal S i g n a l types t y p e s Signal S i g n a l Type T y p e Analogue A n a l o g u e input i n p u t 4 4 – – 20 2 0 mA m A with w i t h HART H A R T protocol p r o t o c o l Analogue A n a l o g u e output o u t p u t 4 4 – – 20 2 0 mA m A with w i t h HART H A R T protocol p r o t o c o l Digital D i g i t a l input i n p u t Potential P o t e n t i a l free f r e e contact c o n t a c t Proximity P r o x i m i t y switches s w i t c h e s with w i t h NAMUR N A M U R interface i n t e r f a c e according a c c o r d i n g to t o IEC60947-5-6 I E C 6 0 9 4 7 - 5 - 6 Digital D i g i t a l output o u t p u t 24 2 4 VDC V D C 5.4 5 . 4 Condition C o n d i t i o n and a n d performance p e r f o r m a n c e monitoring m o n i t o r i n g Based B a s e d upon u p o n request r e q u e s t and a n d input i n p u t given g i v e n by b y Purchaser, P u r c h a s e r , the t h e assets a s s e t s shown s h o w n in i n table t a b l e 5 5 are a r e required r e q u i r e d as a s part p a r t of o f the t h e valve/actuator v a l v e / a c t u a t o r assembly a s s e m b l y in i n order o r d e r to t o facilitate f a c i l i t a t e valve v a l v e condition c o n d i t i o n and a n d performance p e r f o r m a n c e monitoring m o n i t o r i n g (CPM). ( C P M ) . Purchaser P u r c h a s e r shall s h a l l provide p r o v i d e the t h e required r e q u i r e d CPM C P M level l e v e l for f o r specific s p e c i f i c actuator a c t u a t o r tags t a g s and a n d other o t h e r necessary n e c e s s a r y information i n f o r m a t i o n in i n the t h e PO. P O . Table T a b l e 5 5 – – Condition C o n d i t i o n monitoring m o n i t o r i n g Condition C o n d i t i o n monitoring m o n i t o r i n g functions f u n c t i o n s Valve V a l v e condition c o n d i t i o n and a n d performance p e r f o r m a n c e monitoring m o n i t o r i n g (CPM) ( C P M ) levels l e v e l s Total T o t a l Valve/Actuator V a l v e / A c t u a t o r Operation O p e r a t i o n Time T i m e Manual M a n u a l or o r Automatic A u t o m a t i c Recording R e c o r d i n g Response R e s p o n s e time t i m e Travel T r a v e l Time T i m e Limit L i m i t Switches/ S w i t c h e s / Actuator A c t u a t o r Power P o w e r Sensor/ S e n s o r / Positioner P o s i t i o n e r Actuator A c t u a t o r power p o w e r use u s e Partial P a r t i a l stroke s t r o k e test t e s t Assets A s s e t s Built-in B u i l t - i n function f u n c t i o n Instrument I n s t r u m e n t Diagnosis D i a g n o s i s Valve V a l v e power p o w e r need n e e d (torque/force) ( t o r q u e / f o r c e ) Built-in B u i l t - i n function f u n c t i o n Strain S t r a i n Gauges G a u g e s Valve V a l v e leakage l e a k a g e detection d e t e c t i o n Through T h r o u g h Valve V a l v e Leakage L e a k a g e Sensors S e n s o r s 1 1 x x N/A N / A N/A N / A N/A N / A N/A N / A N/A N / A 2 2 N/A N / A x x x x x x N/A N / A N/A N / A 3 3 N/A N / A x x x x x x x x x x �  CPM C P M level l e v e l 1: 1 : Simple S i m p l e measurement m e a s u r e m e n t of o f valve v a l v e operation o p e r a t i o n time t i m e �  CPM C P M level l e v e l 2: 2 : Valves V a l v e s with w i t h electrical e l e c t r i c a l actuator a c t u a t o r or o r positioner p o s i t i o n e r with w i t h built-in b u i l t - i n measurement m e a s u r e m e n t of o f response r e s p o n s e time, t i m e , operating o p e r a t i n g time t i m e and a n d power p o w e r consumption c o n s u m p t i o n �  CPM C P M level l e v e l 3: 3 : Same S a m e as a s for f o r CPM C P M level l e v e l 2, 2 , but b u t in i n addition a d d i t i o n with w i t h valve v a l v e force f o r c e and a n d valve v a l v e leakage l e a k a g e measurements m e a s u r e m e n t s Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 12 1 2 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 5.5 5 . 5 Air A i r filter f i l t e r regulator r e g u l a t o r Air A i r filter f i l t e r regulators r e g u l a t o r s shall s h a l l be b e provided p r o v i d e d with w i t h integral i n t e g r a l relief r e l i e f valve v a l v e and a n d micron m i c r o n filter. f i l t e r . 5.6 5 . 6 Limit L i m i t switches s w i t c h e s Limit L i m i t switches s w i t c h e s shall s h a l l for f o r European E u r o p e a n locations l o c a t i o n s be b e of o f inductive i n d u c t i v e type t y p e with w i t h NAMUR N A M U R interface i n t e r f a c e according a c c o r d i n g to t o IEC60947-5-6, I E C 6 0 9 4 7 - 5 - 6 , for f o r other o t h e r locations l o c a t i o n s be b e in i n accordance a c c o r d a n c e with w i t h PO P O requirements. r e q u i r e m e n t s . When W h e n limit l i m i t switches s w i t c h e s are a r e specified s p e c i f i e d they t h e y should s h o u l d be b e fitted f i t t e d inside i n s i d e a a combined c o m b i n e d switch s w i t c h house/junction h o u s e / j u n c t i o n box, b o x , complete c o m p l e t e with w i t h terminals. t e r m i n a l s . This T h i s should s h o u l d be b e mounted m o u n t e d to t o the t h e actuator a c t u a t o r or o r valve v a l v e body b o d y for f o r termination t e r m i n a t i o n of o f flying f l y i n g leads l e a d s according a c c o r d i n g to t o section s e c t i o n 5.7.5. 5 . 7 . 5 . The T h e limit l i m i t switches s w i t c h e s shall s h a l l be b e installed i n s t a l l e d on o n rigid r i g i d AISI A I S I 316 3 1 6 SS S S steel s t e e l fixing f i x i n g plates p l a t e s or o r brackets b r a c k e t s and a n d shall s h a l l be b e easily e a s i l y adjustable. a d j u s t a b l e . Flying F l y i n g leads l e a d s from f r o m limit l i m i t switch s w i t c h to t o junction j u n c t i o n box b o x shall s h a l l be b e physically p h y s i c a l l y protected p r o t e c t e d by b y the t h e design. d e s i g n . If I f no n o other o t h e r options o p t i o n s are a r e possible p o s s i b l e 316 3 1 6 SST S S T tubing t u b i n g shall s h a l l be b e used. u s e d . The T h e limit l i m i t switches s w i t c h e s shall s h a l l be b e activated a c t i v a t e d by b y the t h e movement m o v e m e n t of o f the t h e valve v a l v e shaft s h a f t or o r stem s t e m and a n d shall s h a l l switch s w i t c h at a t less l e s s than t h a n 5% 5 % of o f the t h e movement m o v e m e n t of o f the t h e respective r e s p e c t i v e limit. l i m i t . Limit L i m i t switches s w i t c h e s should s h o u l d have h a v e integral i n t e g r a l LED L E D indication. i n d i c a t i o n . 5.7 5 . 7 Mechanical M e c h a n i c a l details d e t a i l s and a n d workmanship w o r k m a n s h i p 5.7.1 5 . 7 . 1 Design D e s i g n considerations c o n s i d e r a t i o n s The T h e technical t e c h n i c a l design d e s i g n and a n d arrangement a r r a n g e m e n t of o f all a l l equipment e q u i p m e n t shall s h a l l carefully c a r e f u l l y consider c o n s i d e r the t h e following: f o l l o w i n g : �  Wear W e a r resistance r e s i s t a n c e �  Protection P r o t e c t i o n against a g a i n s t damage d a m a g e �  Protection P r o t e c t i o n against a g a i n s t vibration v i b r a t i o n �  Operability O p e r a b i l i t y and a n d serviceability s e r v i c e a b i l i t y 5.7.2 5 . 7 . 2 Work W o r k with w i t h tubing t u b i n g and a n d compression c o m p r e s s i o n fittings f i t t i n g s 5.7.2.1 5 . 7 . 2 . 1 General G e n e r a l The T h e installation i n s t a l l a t i o n shall s h a l l be b e done d o n e by b y skilled s k i l l e d personnel p e r s o n n e l who w h o have h a v e participated p a r t i c i p a t e d in i n the t h e applicable a p p l i c a b l e fitting f i t t i n g manufacturer's m a n u f a c t u r e r ' s training t r a i n i n g course c o u r s e or o r general g e n e r a l tubing t u b i n g and a n d compression c o m p r e s s i o n fittings f i t t i n g s training t r a i n i n g course c o u r s e before b e f o r e they t h e y are a r e allowed a l l o w e d to t o work w o r k with w i t h tubing t u b i n g and a n d compression c o m p r e s s i o n fittings. f i t t i n g s . A A successful s u c c e s s f u l performance p e r f o r m a n c e of o f the t h e course c o u r s e shall s h a l l be b e documented d o c u m e n t e d by b y a a qualification q u a l i f i c a t i o n certificate, c e r t i f i c a t e , which w h i c h shall s h a l l be b e accessible a c c e s s i b l e on o n request. r e q u e s t . The T h e make m a k e and a n d type t y p e of o f fittings f i t t i n g s will w i l l be b e specified s p e c i f i e d in i n the t h e PO. P O . Instrument I n s t r u m e n t ball b a l l valves v a l v e s shall s h a l l only o n l y be b e used u s e d for f o r on/off o n / o f f operation. o p e r a t i o n . Fire F i r e resistant, r e s i s t a n t , braided b r a i d e d flexible f l e x i b l e hose h o s e connection c o n n e c t i o n between b e t w e e n the t h e tube t u b e and a n d the t h e actuator a c t u a t o r final f i n a l fitting f i t t i n g may m a y be b e considered c o n s i d e r e d when w h e n there t h e r e is i s risk r i s k of o f high h i g h vibration v i b r a t i o n and a n d shall s h a l l be b e approved a p p r o v e d by b y Company. C o m p a n y . Any A n y loose l o o s e items i t e m s shall s h a l l be b e put p u t in i n a a small s m a l l plastic p l a s t i c bag b a g and a n d fastened f a s t e n e d with w i t h ”strips” ” s t r i p s ” onto o n t o the t h e equipment e q u i p m e n t close c l o s e to t o the t h e applicable a p p l i c a b l e mounting m o u n t i n g position. p o s i t i o n . 5.7.2.2 5 . 7 . 2 . 2 Hydraulic H y d r a u l i c & & Nitrogen N i t r o g e n services s e r v i c e s For F o r hydraulic h y d r a u l i c applications, a p p l i c a t i o n s , and a n d N N 2 2 services s e r v i c e s for f o r hydraulics, h y d r a u l i c s , compression c o m p r e s s i o n tube t u b e fittings f i t t i n g s shall s h a l l be b e used. u s e d . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 13 1 3 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l Threaded T h r e a d e d end e n d fittings f i t t i n g s (without ( w i t h o u t adapters) a d a p t e r s ) shall s h a l l be b e to t o ISO I S O 1179-2 1 1 7 9 - 2 with w i t h BSPP B S P P threads t h r e a d s to t o ISO I S O 228-1, 2 2 8 - 1 , sealing s e a l i n g surface s u r f a c e to t o DIN D I N 3852, 3 8 5 2 , form f o r m A, A , utilising u t i l i s i n g a a bonded b o n d e d seal s e a l packing p a c k i n g in i n 316 3 1 6 SS/PTFE S S / P T F E or o r 316 3 1 6 SS/NBR S S / N B R (Explosive ( E x p l o s i v e decompression d e c o m p r e s s i o n proof p r o o f if i f used u s e d in i n Nitrogen N i t r o g e n service). s e r v i c e ) . All A l l interface i n t e r f a c e tube t u b e fittings f i t t i n g s shall s h a l l be b e included i n c l u d e d in i n the t h e equipment e q u i p m e n t units u n i t s and a n d shall s h a l l be b e plugged p l u g g e d with w i t h suitable s u i t a b l e AISI A I S I 316 3 1 6 SS S S caps c a p s prior p r i o r to t o shipment. s h i p m e n t . All A l l parts p a r t s of o f the t h e assembly a s s e m b l y shall s h a l l be b e thoroughly t h o r o u g h l y cleaned c l e a n e d by b y mechanical m e c h a n i c a l means m e a n s before b e f o r e any a n y washing w a s h i n g or o r flushing f l u s h i n g is i s attempted. a t t e m p t e d . All A l l tube t u b e ends, e n d s , ports p o r t s in i n solenoids s o l e n o i d s etc. e t c . shall s h a l l be b e de-burred d e - b u r r e d on o n the t h e outside o u t s i d e and a n d inside i n s i d e and a n d blown b l o w n through t h r o u g h with w i t h air a i r before b e f o r e assembly. a s s e m b l y . 5.7.2.3 5 . 7 . 2 . 3 Pneumatic P n e u m a t i c service s e r v i c e For F o r pneumatic p n e u m a t i c systems s y s t e m s NPT N P T threaded t h r e a d e d connections c o n n e c t i o n s (ASME ( A S M E B1.20.1 B 1 . 2 0 . 1 or o r B1.20.2M) B 1 . 2 0 . 2 M ) shall s h a l l be b e used. u s e d . All A l l interface i n t e r f a c e tube t u b e fittings f i t t i n g s shall s h a l l be b e included i n c l u d e d in i n the t h e equipment e q u i p m e n t units u n i t s and a n d shall s h a l l be b e plugged p l u g g e d with w i t h suitable s u i t a b l e AISI A I S I 316 3 1 6 SS S S caps c a p s prior p r i o r to t o shipment. s h i p m e n t . On O n NPT-threaded N P T - t h r e a d e d compression c o m p r e s s i o n fitting, f i t t i n g , the t h e sealing s e a l i n g compound c o m p o u n d for f o r process p r o c e s s services s e r v i c e s and a n d instrument i n s t r u m e n t air a i r services s e r v i c e s shall s h a l l be b e recommended r e c o m m e n d e d by b y purchaser. p u r c h a s e r . The T h e use u s e of o f PTFE P T F E tape t a p e can c a n be b e used u s e d upon u p o n Company C o m p a n y acceptance. a c c e p t a n c e . 5.7.3 5 . 7 . 3 Actuator A c t u a t o r – – valve v a l v e interface i n t e r f a c e The T h e actuator a c t u a t o r interface i n t e r f a c e to t o the t h e valves v a l v e s shall s h a l l preferably p r e f e r a b l y be b e standardised s t a n d a r d i s e d accepting a c c e p t i n g different d i f f e r e n t valve v a l v e sizes s i z e s according a c c o r d i n g to t o ISO I S O 5210 5 2 1 0 or o r ISO I S O 5211. 5 2 1 1 . Actuators, A c t u a t o r s , adapters, a d a p t e r s , connections c o n n e c t i o n s and a n d valves v a l v e s must m u s t be b e sufficiently s u f f i c i e n t l y strong s t r o n g and a n d rigid r i g i d to t o comply c o m p l y with w i t h the t h e requirements r e q u i r e m e n t s in i n section s e c t i o n 7. 7 . Rotary R o t a r y type t y p e actuators a c t u a t o r s shall s h a l l use u s e dowel d o w e l pins p i n s or o r key k e y for f o r securing s e c u r i n g fixed f i x e d position p o s i t i o n between b e t w e e n actuator a c t u a t o r and a n d valve. v a l v e . 5.7.4 5 . 7 . 4 Cable C a b l e installation i n s t a l l a t i o n Cable C a b l e installation, i n s t a l l a t i o n , termination t e r m i n a t i o n and a n d earthing e a r t h i n g shall s h a l l comply c o m p l y with w i t h statutory s t a t u t o r y regulations r e g u l a t i o n s and a n d applicable a p p l i c a b l e specifications s p e c i f i c a t i o n s (ref. ( r e f . TR3023 T R 3 0 2 3 Electrical, E l e c t r i c a l , instrument i n s t r u m e n t and a n d telecommunication t e l e c o m m u n i c a t i o n installations, i n s t a l l a t i o n s , offshore o f f s h o r e units u n i t s and a n d TR3024 T R 3 0 2 4 Electrical, E l e c t r i c a l , instrument i n s t r u m e n t and a n d telecommunication t e l e c o m m u n i c a t i o n installations, i n s t a l l a t i o n s , onshore o n s h o r e plants). p l a n t s ) . 5.7.5 5 . 7 . 5 Junction J u n c t i o n boxes b o x e s Junction J u n c t i o n boxes b o x e s shall s h a l l be b e complete c o m p l e t e with w i t h terminals t e r m i n a l s suitable s u i t a b l e for f o r 2.5 2 . 5 mm m m 2 2 cross c r o s s section s e c t i o n copper c o p p e r conductors, c o n d u c t o r s , mounting m o u n t i n g rails, r a i l s , endplates e n d p l a t e s etc. e t c . and a n d with w i t h suitable s u i t a b l e earth e a r t h continuity c o n t i n u i t y plate p l a t e for f o r the t h e cable c a b l e glands g l a n d s and a n d thus t h u s the t h e cable c a b l e armouring/lead a r m o u r i n g / l e a d sheathing s h e a t h i n g where w h e r e applicable. a p p l i c a b l e . All A l l cable c a b l e entries e n t r i e s shall s h a l l preferably p r e f e r a b l y be b e in i n the t h e bottom b o t t o m of o f the t h e junction j u n c t i o n box. b o x . If I f this t h i s is i s not n o t practical p r a c t i c a l the t h e sides s i d e s can c a n be b e used, u s e d , if i f approved a p p r o v e d by b y Company. C o m p a n y . No N o cable c a b l e entries e n t r i e s are a r e permitted p e r m i t t e d at a t the t h e top t o p of o f the t h e junction j u n c t i o n box. b o x . Unused U n u s e d penetrations p e n e t r a t i o n s shall s h a l l be b e carefully c a r e f u l l y plugged p l u g g e d before b e f o r e shipment. s h i p m e n t . Threads T h r e a d s for f o r electrical e l e c t r i c a l glands g l a n d s shall s h a l l be b e ISO I S O metric; m e t r i c ; pitch p i t c h 1.5 1 . 5 mm. m m . Heat H e a t shrinking s h r i n k i n g sleeves s l e e v e s covering c o v e r i n g glands g l a n d s shall s h a l l not n o t be b e used. u s e d . Glands G l a n d s of o f GRP G R P shall s h a l l not n o t be b e used. u s e d . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 14 1 4 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 5.8 5 . 8 Actuator A c t u a t o r control c o n t r o l circuits c i r c u i t s 5.8.1 5 . 8 . 1 General G e n e r a l The T h e actuator a c t u a t o r control c o n t r o l circuit c i r c u i t represents r e p r e s e n t s the t h e interface i n t e r f a c e between b e t w e e n different d i f f e r e n t control/safety c o n t r o l / s a f e t y computer c o m p u t e r systems s y s t e m s and a n d the t h e on/off o n / o f f valve. v a l v e . Schematic S c h e m a t i c control c o n t r o l circuits c i r c u i t s for f o r hydraulic/pneumatic h y d r a u l i c / p n e u m a t i c actuated a c t u a t e d valves v a l v e s are a r e shown s h o w n in i n App A p p A A and a n d App A p p B. B . Control C o n t r o l panels p a n e l s for f o r the t h e different d i f f e r e n t circuit c i r c u i t types t y p e s shall s h a l l be b e standardised s t a n d a r d i s e d in i n size, s i z e , layout l a y o u t and a n d mounting m o u n t i n g arrangement. a r r a n g e m e n t . 5.8.2 5 . 8 . 2 Design D e s i g n 5.8.2.1 5 . 8 . 2 . 1 General G e n e r a l Valve V a l v e control c o n t r o l panels p a n e l s for f o r on/off o n / o f f valves v a l v e s should s h o u l d be b e of o f “compact” “ c o m p a c t ” type, t y p e , avoiding a v o i d i n g internal i n t e r n a l tubing t u b i n g and a n d fittings. f i t t i n g s . All A l l accessories a c c e s s o r i e s required r e q u i r e d for f o r control c o n t r o l of o f the t h e actuator a c t u a t o r movement, m o v e m e n t , such s u c h as a s hydraulic h y d r a u l i c inlet i n l e t filter, f i l t e r , solenoid s o l e n o i d valves, v a l v e s , manual m a n u a l valves, v a l v e s , pressure p r e s s u r e gauges g a u g e s etc. e t c . shall s h a l l be b e mounted m o u n t e d on o n a a control c o n t r o l panel. p a n e l . Hydraulic H y d r a u l i c oil o i l inlet i n l e t and a n d outlet o u t l e t ports p o r t s shall s h a l l be b e clearly c l e a r l y marked m a r k e d "Oil " O i l Inlet" I n l e t " and a n d "Oil " O i l Outlet", O u t l e t " , both b o t h on o n control c o n t r o l panel p a n e l and a n d actuator. a c t u a t o r . Isolation I s o l a t i o n valves v a l v e s for f o r supply s u p p l y and a n d return r e t u r n lines l i n e s shall s h a l l be b e installed i n s t a l l e d as a s close c l o s e to t o the t h e instrument i n s t r u m e n t as a s possible. p o s s i b l e . Hydraulic H y d r a u l i c filter f i l t e r units u n i t s to t o be b e used u s e d shall s h a l l have h a v e a a differential d i f f e r e n t i a l pressure p r e s s u r e indication i n d i c a t i o n without w i t h o u t an a n automatic a u t o m a t i c bypass b y p a s s function. f u n c t i o n . Pressure P r e s s u r e gauges g a u g e s shall s h a l l indicate i n d i c a t e the t h e internal i n t e r n a l pressure p r e s s u r e in i n the t h e control c o n t r o l unit. u n i t . 5.8.2.2 5 . 8 . 2 . 2 Speed S p e e d control c o n t r o l Devices D e v i c e s for f o r control c o n t r o l of o f the t h e speed s p e e d in i n both b o t h directions d i r e c t i o n s shall s h a l l be b e installed i n s t a l l e d on o n the t h e control c o n t r o l unit u n i t as a s an a n integrated i n t e g r a t e d part. p a r t . It I t shall s h a l l not n o t be b e possible p o s s i b l e to t o fully f u l l y close c l o s e the t h e restrictors. r e s t r i c t o r s . The T h e restrictors r e s t r i c t o r s shall s h a l l be b e easy e a s y to t o adjust a d j u s t during d u r i n g operation o p e r a t i o n and a n d shall s h a l l include i n c l u d e feasibility f e a s i b i l i t y to t o car c a r seal s e a l in i n any a n y adjusted a d j u s t e d position. p o s i t i o n . 5.8.2.3 5 . 8 . 2 . 3 Overpressure O v e r p r e s s u r e protection p r o t e c t i o n Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , a a check c h e c k valve v a l v e shall s h a l l be b e included i n c l u d e d in i n hydraulic h y d r a u l i c circuit c i r c u i t supply s u p p l y lines l i n e s and a n d pneumatic p n e u m a t i c supply s u p p l y lines. l i n e s . For F o r hydraulically h y d r a u l i c a l l y operated o p e r a t e d valves v a l v e s this t h i s check c h e c k valve v a l v e will w i l l cause c a u s e a a trapped-in t r a p p e d - i n liquid l i q u i d volume v o l u m e in i n the t h e actuator/control a c t u a t o r / c o n t r o l circuit. c i r c u i t . In I n case c a s e there t h e r e will w i l l be b e a a temperature t e m p e r a t u r e rise r i s e in i n this t h i s liquid l i q u i d volume v o l u m e (due ( d u e to t o external e x t e r n a l heat h e a t input) i n p u t ) the t h e pressure p r e s s u r e may m a y exceed e x c e e d allowable a l l o w a b l e limits. l i m i t s . To T o avoid a v o i d this, t h i s , a a combined c o m b i n e d check/pressure c h e c k / p r e s s u r e relief r e l i e f valve v a l v e should s h o u l d be b e included. i n c l u d e d . Alternatively, A l t e r n a t i v e l y , a a small s m a l l volume v o l u m e nitrogen n i t r o g e n accumulator a c c u m u l a t o r (nitrogen ( n i t r o g e n cushion c u s h i o n separated s e p a r a t e d from f r o m the t h e oil o i l by b y a a diaphragm) d i a p h r a g m ) can c a n be b e used. u s e d . 5.8.2.4 5 . 8 . 2 . 4 Accumulator A c c u m u l a t o r Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , accumulators a c c u m u l a t o r s and a n d their t h e i r protection p r o t e c t i o n devices d e v i c e s shall s h a l l be b e assembled a s s e m b l e d as a s a a part p a r t of o f the t h e control c o n t r o l circuit c i r c u i t panel, p a n e l , to t o form f o r m a a composite c o m p o s i t e unit. u n i t . If I f specified s p e c i f i e d by b y Company C o m p a n y they t h e y may m a y also a l s o be b e required r e q u i r e d as a s independent i n d e p e n d e n t units, u n i t s , depending d e p e n d i n g on o n the t h e space s p a c e available. a v a i l a b l e . The T h e vent v e n t outlets o u t l e t s from f r o m bursting b u r s t i n g discs d i s c s must m u s t be b e guided g u i d e d to t o a a safe s a f e location. l o c a t i o n . 5.8.2.5 5 . 8 . 2 . 5 Quick Q u i c k dump d u m p Quick Q u i c k dump d u m p functionality f u n c t i o n a l i t y may m a y be b e considered c o n s i d e r e d when w h e n relevant r e l e v a n t to t o achieve a c h i e v e necessary n e c e s s a r y functional f u n c t i o n a l requirements, r e q u i r e m e n t s , e.g. e . g . fast f a s t operating o p e r a t i n g time. t i m e . Such S u c h functionality f u n c t i o n a l i t y involves i n v o l v e s assisting a s s i s t i n g the t h e control c o n t r o l medium m e d i u m to t o be b e evacuated e v a c u a t e d faster, f a s t e r , Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 15 1 5 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l typically t y p i c a l l y during d u r i n g fail-safe f a i l - s a f e operation, o p e r a t i o n , and a n d should s h o u l d be b e assessed a s s e s s e d in i n conjunction c o n j u n c t i o n with w i t h the t h e requirements r e q u i r e m e n t s for f o r spring s p r i n g housing h o u s i n g in i n section s e c t i o n 7 7 as a s applicable. a p p l i c a b l e . 5.8.2.6 5 . 8 . 2 . 6 Local L o c a l reset r e s e t function f u n c t i o n All A l l ESV E S V actuators a c t u a t o r s shall s h a l l have h a v e a a local l o c a l mechanical m e c h a n i c a l or o r electrical e l e c t r i c a l reset r e s e t function. f u n c t i o n . 5.8.3 5 . 8 . 3 Mounting M o u n t i n g Control C o n t r o l circuits c i r c u i t s shall, s h a l l , unless u n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , be b e fitted f i t t e d onto o n t o free-standing f r e e - s t a n d i n g support s u p p o r t structures s t r u c t u r e s or o r other o t h e r fixed f i x e d structures, s t r u c t u r e s , i.e., i . e . , with w i t h due d u e attention a t t e n t i o n made m a d e to t o conditions c o n d i t i o n s such s u c h as a s free f r e e line l i n e of o f sight s i g h t to t o valve/actuator v a l v e / a c t u a t o r and a n d vulnerability v u l n e r a b i l i t y during d u r i n g major m a j o r incidents i n c i d e n t s (fire/explosion) ( f i r e / e x p l o s i o n ) and a n d falling f a l l i n g objects. o b j e c t s . Control C o n t r o l circuits c i r c u i t s that t h a t are a r e fitted f i t t e d directly d i r e c t l y onto o n t o actuators a c t u a t o r s shall s h a l l only o n l y be b e selected s e l e c t e d when w h e n access a c c e s s and a n d maintenance m a i n t e n a n c e restrictions r e s t r i c t i o n s have h a v e been b e e n evaluated e v a l u a t e d and a n d concluded c o n c l u d e d (by ( b y PO). P O ) . All A l l mounting m o u n t i n g plates p l a t e s shall s h a l l be b e protected p r o t e c t e d by b y a a shield s h i e l d along a l o n g the t h e top t o p that t h a t completely c o m p l e t e l y covers c o v e r s all a l l the t h e control c o n t r o l circuit c i r c u i t components. c o m p o n e n t s . Nuts N u t s / / bolts b o l t s used u s e d for f o r fastening f a s t e n i n g components c o m p o n e n t s in i n the t h e panel p a n e l with w i t h fastening f a s t e n i n g on o n the t h e rear r e a r side s i d e of o f the t h e panel p a n e l shall s h a l l be b e fixed f i x e d to t o the t h e mounting m o u n t i n g plate p l a t e and a n d not n o t drop d r o p off o f f the t h e rear r e a r during d u r i n g removal r e m o v a l of o f individual i n d i v i d u a l components c o m p o n e n t s for f o r repair r e p a i r and a n d maintenance. m a i n t e n a n c e . Control C o n t r o l circuits c i r c u i t s shall s h a l l be b e mounted m o u n t e d onto o n t o a a plate p l a t e (min. ( m i n . 3 3 mm m m thickness) t h i c k n e s s ) supported s u p p o r t e d by b y angle a n g l e framework. f r a m e w o r k . All A l l plate p l a t e edges e d g e s shall s h a l l be b e rounded r o u n d e d off o f f to t o a a minimum m i n i m u m radius r a d i u s of o f 2 2 mm. m m . Control C o n t r o l circuits c i r c u i t s for f o r ESV E S V valves v a l v e s and a n d valves v a l v e s installed i n s t a l l e d in i n saliferious s a l i f e r i o u s atmospheres a t m o s p h e r e s shall s h a l l be b e mounted m o u n t e d inside i n s i d e a a cabinet c a b i n e t with w i t h a a quick-lock q u i c k - l o c k hinged h i n g e d door d o o r with w i t h door d o o r stop. s t o p . The T h e width w i d t h of o f the t h e door d o o r shall s h a l l not n o t exceed e x c e e d 800 8 0 0 mm. m m . Drain D r a i n plug(s) p l u g ( s ) shall s h a l l be b e provided p r o v i d e d in i n the t h e cabinet c a b i n e t base b a s e and a n d plastic p l a s t i c components c o m p o n e n t s shall s h a l l not n o t be b e used. u s e d . When W h e n mounted m o u n t e d directly d i r e c t l y onto o n t o valve/actuator v a l v e / a c t u a t o r it i t shall s h a l l be b e prepared p r e p a r e d for f o r subsequent s u b s e q u e n t fire f i r e insulation i n s u l a t i o n by b y others. o t h e r s . 6 6 Electrical E l e c t r i c a l operation o p e r a t i o n 6.1 6 . 1 Design D e s i g n Each E a c h actuator a c t u a t o r shall s h a l l have h a v e an a n individual i n d i v i d u a l performance p e r f o r m a n c e test t e s t certificate c e r t i f i c a t e stating s t a t i n g the t h e following f o l l o w i n g recorded r e c o r d e d parameters: p a r a m e t e r s : Maximum M a x i m u m torque, t o r q u e , maximum m a x i m u m torque t o r q u e current, c u r r e n t , flash f l a s h test t e s t voltage, v o l t a g e , output o u t p u t speed s p e e d or o r operating o p e r a t i n g time. t i m e . The T h e certificate c e r t i f i c a t e shall s h a l l also a l s o provide p r o v i d e details d e t a i l s of o f gear g e a r ratios r a t i o s and a n d closing c l o s i n g direction. d i r e c t i o n . On/off O n / o f f valves v a l v e s with w i t h electrical e l e c t r i c a l actuators a c t u a t o r s shall s h a l l have h a v e the t h e possibility p o s s i b i l i t y for f o r serial s e r i a l communication. c o m m u n i c a t i o n . 6.2 6 . 2 Electric E l e c t r i c motors m o t o r s 6.2.1 6 . 2 . 1 General G e n e r a l The T h e electric e l e c t r i c motor m o t o r shall s h a l l be b e Class C l a s s F F insulated i n s u l a t e d and a n d rated r a t e d for f o r duty d u t y at a t an a n ambient a m b i e n t temperature t e m p e r a t u r e of o f + + 40 4 0 deg d e g C C or o r specified s p e c i f i e d maximum m a x i m u m ambient, a m b i e n t , whichever w h i c h e v e r is i s the t h e highest, h i g h e s t , for f o r a a minimum m i n i m u m of o f 15 1 5 minutes m i n u t e s or o r twice t w i c e the t h e valve v a l v e stroking s t r o k i n g time, t i m e , whichever w h i c h e v e r is i s the t h e longest, l o n g e s t , and a n d with w i t h an a n average a v e r a g e load l o a d of o f 33 3 3 % % of o f the t h e maximum m a x i m u m valve v a l v e torque. t o r q u e . Electric E l e c t r i c motors m o t o r s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s in i n TR3122 T R 3 1 2 2 Three T h r e e phase p h a s e cage c a g e induction i n d u c t i o n motors, m o t o r s , sections s e c t i o n s 2.1, 2 . 1 , 2.2, 2 . 2 , 3.3, 3 . 3 , and a n d 3.5. 3 . 5 . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 16 1 6 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 6.2.2 6 . 2 . 2 Testing T e s t i n g Testing T e s t i n g of o f electric e l e c t r i c motors m o t o r s shall s h a l l be b e performed p e r f o r m e d in i n accordance a c c o r d a n c e with w i t h TR3122 T R 3 1 2 2 section s e c t i o n 5.2. 5 . 2 . 6.3 6 . 3 Torque T o r q u e and a n d turns t u r n s limitation l i m i t a t i o n Torque T o r q u e shall s h a l l at a t least l e a s t be b e adjustable a d j u s t a b l e between b e t w e e n the t h e range r a n g e 50% 5 0 % and a n d 100% 1 0 0 % of o f rated r a t e d torque. t o r q u e . A A torque t o r q u e sensing s e n s i n g system s y s t e m shall s h a l l allow a l l o w sufficient s u f f i c i e n t torque t o r q u e during d u r i n g unseating u n s e a t i n g and a n d mid m i d travel t r a v e l restarting. r e s t a r t i n g . The T h e number n u m b e r of o f turns t u r n s shall s h a l l be b e adjustable a d j u s t a b l e to t o suit s u i t the t h e application. a p p l i c a t i o n . 6.4 6 . 4 Control C o n t r o l facilities f a c i l i t i e s The T h e actuator a c t u a t o r shall s h a l l have h a v e the t h e possibility p o s s i b i l i t y for f o r the t h e following f o l l o w i n g modes m o d e s of o f operation: o p e r a t i o n : 1. 1 . Remote R e m o t e electrically e l e c t r i c a l l y by b y signalling s i g n a l l i n g the t h e actuator a c t u a t o r from f r o m the t h e control c o n t r o l system. s y s t e m . 2. 2 . Local L o c a l electrically e l e c t r i c a l l y by b y selecting s e l e c t i n g local l o c a l mode m o d e and a n d operating o p e r a t i n g pushbuttons p u s h b u t t o n s on o n the t h e actuator. a c t u a t o r . 3. 3 . Local L o c a l mechanically m e c h a n i c a l l y by b y releasing r e l e a s i n g the t h e electric e l e c t r i c motor m o t o r via v i a clutch c l u t c h and a n d moving m o v i n g the t h e actuator a c t u a t o r by b y a a standard s t a n d a r d hand h a n d wheel w h e e l installed i n s t a l l e d on o n the t h e gear. g e a r . The T h e actuator a c t u a t o r shall s h a l l have h a v e the t h e following f o l l o w i n g remote r e m o t e control c o n t r o l modes m o d e s with w i t h individual i n d i v i d u a l signal s i g n a l for f o r each e a c h mode: m o d e : �  Open, O p e n , Close C l o s e and a n d Stop S t o p �  Open O p e n and a n d closed c l o s e d position p o s i t i o n indication. i n d i c a t i o n . Contacts C o n t a c t s shall s h a l l be b e voltage v o l t a g e free f r e e and a n d possible p o s s i b l e to t o configure c o n f i g u r e for f o r Normally N o r m a l l y Open O p e n (NO) ( N O ) and a n d Normally N o r m a l l y Closed C l o s e d (NC) ( N C ) mode. m o d e . 6.5 6 . 5 Monitoring M o n i t o r i n g facilities f a c i l i t i e s The T h e following f o l l o w i n g external e x t e r n a l monitoring m o n i t o r i n g shall s h a l l be b e possible: p o s s i b l e : 1) 1 ) Local L o c a l selector s e l e c t o r switch s w i t c h in i n Remote R e m o t e position p o s i t i o n 2) 2 ) Actuator A c t u a t o r available a v a i l a b l e for f o r external e x t e r n a l control c o n t r o l Local L o c a l position p o s i t i o n indicator i n d i c a t o r shall s h a l l be b e included. i n c l u d e d . 6.6 6 . 6 Handwheels H a n d w h e e l s Where W h e r e handwheels h a n d w h e e l s are a r e specified, s p e c i f i e d , they t h e y shall s h a l l conform c o n f o r m to t o the t h e following: f o l l o w i n g : �  May M a y be b e integral i n t e g r a l or o r attached a t t a c h e d by b y bolts b o l t s or o r clamps c l a m p s �  Shall S h a l l be b e of o f locking l o c k i n g type t y p e with w i t h de-clutchable d e - c l u t c h a b l e handwheel h a n d w h e e l �  Engagement E n g a g e m e n t / / disengagement d i s e n g a g e m e n t shall s h a l l be b e clearly c l e a r l y indicated. i n d i c a t e d . 7 7 Mechanical M e c h a n i c a l requirements r e q u i r e m e n t s 7.1 7 . 1 General G e n e r a l The T h e valve/actuator v a l v e / a c t u a t o r assembly a s s e m b l y shall s h a l l be b e designed d e s i g n e d to t o avoid a v o i d high h i g h component c o m p o n e n t stresses, s t r e s s e s , instability i n s t a b i l i t y between b e t w e e n valve v a l v e and a n d actuator, a c t u a t o r , high h i g h deflections d e f l e c t i o n s or o r other o t h e r operational o p e r a t i o n a l problems. p r o b l e m s . The T h e actuator a c t u a t o r shall s h a l l be b e supported s u p p o r t e d by b y the t h e valve. v a l v e . Supporting S u p p o r t i n g shall s h a l l not n o t be b e by b y adjoining a d j o i n i n g pipe p i p e or o r other o t h e r external e x t e r n a l structures s t r u c t u r e s unless u n l e s s this t h i s is i s agreed a g r e e d between b e t w e e n purchaser p u r c h a s e r and a n d supplier s u p p l i e r and a n d included i n c l u d e d in i n the t h e PO. P O . Junction- J u n c t i o n - and a n d limit-switch l i m i t - s w i t c h boxes, b o x e s , limit l i m i t switches, s w i t c h e s , position p o s i t i o n indicators i n d i c a t o r s and a n d other o t h e r ancillaries a n c i l l a r i e s connected c o n n e c t e d to t o actuators, a c t u a t o r s , adapters a d a p t e r s and a n d accumulators a c c u m u l a t o r s shall s h a l l use u s e rugged r u g g e d and a n d solid s o l i d methods m e t h o d s for f o r attachment. a t t a c h m e n t . When W h e n the t h e valve/actuator v a l v e / a c t u a t o r will w i l l be b e installed i n s t a l l e d oriented o r i e n t e d horizontally h o r i z o n t a l l y the t h e stem s t e m deflection d e f l e c t i o n shall s h a l l be b e considered c o n s i d e r e d in i n the t h e design d e s i g n and a n d shall s h a l l not n o t be b e larger l a r g e r than t h a n 2% 2 % of o f the t h e stem s t e m diameter, d i a m e t e r , measured m e a s u r e d at a t the t h e stem-coupling. s t e m - c o u p l i n g . Any A n y spot s p o t check c h e c k verification v e r i f i c a t i o n is i s to t o be b e agreed a g r e e d between b e t w e e n purchaser p u r c h a s e r and a n d supplier s u p p l i e r and a n d included i n c l u d e d in i n the t h e PO. P O . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 17 1 7 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l All A l l valve v a l v e assemblies a s s e m b l i e s including i n c l u d i n g the t h e control c o n t r o l circuits c i r c u i t s may m a y be b e specified s p e c i f i e d to t o withstand w i t h s t a n d explosion e x p l o s i o n loads l o a d s and a n d earthquake e a r t h q u a k e loads. l o a d s . Purchasers P u r c h a s e r s shall s h a l l in i n the t h e PO P O identify i d e n t i f y explosion e x p l o s i o n load l o a d requirement r e q u i r e m e n t by b y providing p r o v i d i n g a a Design D e s i g n Accidental A c c i d e n t a l Load L o a d Specification S p e c i f i c a t i o n that t h a t will w i l l identify i d e n t i f y blast b l a s t loads l o a d s for f o r the t h e various v a r i o u s areas a r e a s of o f a a plant. p l a n t . Flexible F l e x i b l e hoses h o s e s may m a y be b e used u s e d subject s u b j e c t to t o Company C o m p a n y approval. a p p r o v a l . Alternatively, A l t e r n a t i v e l y , hard h a r d tube t u b e shall s h a l l be b e installed i n s t a l l e d to t o allow a l l o w safe s a f e operation o p e r a t i o n due d u e to t o relative r e l a t i v e movements m o v e m e n t s of o f the t h e actuator/accumulator a c t u a t o r / a c c u m u l a t o r during d u r i n g an a n explosion. e x p l o s i o n . The T h e actuator a c t u a t o r shall s h a l l be b e provided p r o v i d e d with w i t h a a local l o c a l indicator i n d i c a t o r showing s h o w i n g the t h e valve v a l v e position p o s i t i o n at a t all a l l times. t i m e s . Where W h e r e fire f i r e protection p r o t e c t i o n shield s h i e l d is i s applicable, a p p l i c a b l e , valve v a l v e position p o s i t i o n shall s h a l l be b e visible v i s i b l e outside o u t s i d e such s u c h protection. p r o t e c t i o n . When W h e n a a mechanical m e c h a n i c a l device/indicator d e v i c e / i n d i c a t o r is i s fitted, f i t t e d , the t h e Open O p e n and a n d Closed C l o s e d position p o s i t i o n indication i n d i c a t i o n shall s h a l l be b e permanent/engraved. p e r m a n e n t / e n g r a v e d . All A l l components c o m p o n e n t s that t h a t will w i l l require r e q u i r e adjustments a d j u s t m e n t s (e.g. ( e . g . piston p i s t o n end-stops, e n d - s t o p s , limit l i m i t switches) s w i t c h e s ) shall s h a l l use u s e threaded t h r e a d e d components c o m p o n e n t s for f o r adjustment a d j u s t m e n t and a n d locking. l o c k i n g . Yoke Y o k e and a n d gear g e a r housings h o u s i n g s shall s h a l l be b e completely c o m p l e t e l y weather w e a t h e r proof. p r o o f . They T h e y shall s h a l l be b e pre-lubricated p r e - l u b r i c a t e d for f o r expected e x p e c t e d life l i f e and a n d oil o i l filled f i l l e d housings h o u s i n g s shall s h a l l be b e filled f i l l e d to t o submerge s u b m e r g e all a l l moving m o v i n g parts. p a r t s . Whenever W h e n e v e r rotary r o t a r y or o r linear l i n e a r shafts s h a f t s enter e n t e r into i n t o a a closed c l o s e d compartment c o m p a r t m e n t (e.g. ( e . g . piston p i s t o n rods, r o d s , limit l i m i t switch s w i t c h shafts) s h a f t s ) weather w e a t h e r seals s e a l s (lip-seal, ( l i p - s e a l , O-ring) O - r i n g ) shall s h a l l be b e fitted f i t t e d as a s flush f l u s h as a s possible p o s s i b l e with w i t h the t h e external e x t e r n a l surface. s u r f a c e . This T h i s is i s to t o avoid a v o i d entry e n t r y of o f water w a t e r and a n d dirt. d i r t . The T h e equipment e q u i p m e n t shall s h a l l be b e designed d e s i g n e d so s o that t h a t water w a t e r does d o e s not n o t accumulate a c c u m u l a t e in i n pockets/depressions p o c k e t s / d e p r e s s i o n s on o n the t h e exterior, e x t e r i o r , and a n d is i s not n o t trapped t r a p p e d inside i n s i d e low-point l o w - p o i n t volumes v o l u m e s internally, i n t e r n a l l y , causing c a u s i n g corrosion. c o r r o s i o n . Drain D r a i n facilities f a c i l i t i e s shall s h a l l be b e included i n c l u d e d if i f this t h i s is i s not n o t possible p o s s i b l e to t o avoid. a v o i d . Spring S p r i n g housings h o u s i n g s and a n d unpressurized u n p r e s s u r i z e d parts p a r t s of o f the t h e piston p i s t o n cylinders c y l i n d e r s shall s h a l l be b e of o f closed c l o s e d design d e s i g n and a n d not n o t exposed e x p o s e d to t o atmosphere a t m o s p h e r e internally. i n t e r n a l l y . This T h i s can c a n be b e achieved a c h i e v e d by b y sealing s e a l i n g the t h e housing h o u s i n g or o r e.g. e . g . connecting c o n n e c t i n g to t o instrument i n s t r u m e n t air. a i r . External E x t e r n a l tie-rods t i e - r o d s on o n cylinders c y l i n d e r s and a n d spring s p r i n g cartridges c a r t r i d g e s shall s h a l l be b e arranged a r r a n g e d such s u c h that t h a t there t h e r e will w i l l be b e a a minimum m i n i m u m distance d i s t a n c e between b e t w e e n tie-rod t i e - r o d and a n d cylinder c y l i n d e r wall w a l l to t o enable e n a b l e adequate a d e q u a t e access a c c e s s for f o r painting. p a i n t i n g . The T h e minimum m i n i m u m distance d i s t a n c e shall s h a l l be b e 3.5 3 . 5 mm m m for f o r tie t i e rods r o d s with w i t h a a diameter d i a m e t e r smaller s m a l l e r than t h a n 10mm 1 0 m m and a n d 5mm 5 m m for f o r tie t i e rods r o d s with w i t h a a diameter d i a m e t e r larger l a r g e r than t h a n 10mm. 1 0 m m . The T h e actuator a c t u a t o r shall s h a l l be b e fitted f i t t e d with w i t h end e n d stops s t o p s that t h a t shall s h a l l be b e adjusted a d j u s t e d so s o no n o damage d a m a g e is i s inflicted i n f l i c t e d on o n the t h e valve v a l v e when w h e n it i t reaches r e a c h e s its i t s end e n d stops. s t o p s . 7.2 7 . 2 Design D e s i g n of o f pressure p r e s s u r e retaining r e t a i n i n g equipment e q u i p m e n t 7.2.1 7 . 2 . 1 General G e n e r a l The T h e specified s p e c i f i e d design d e s i g n code c o d e shall s h a l l be b e complied c o m p l i e d with w i t h fully, f u l l y , in i n addition a d d i t i o n to t o the t h e requirements r e q u i r e m e n t s stated s t a t e d in i n regional r e g i o n a l requirements r e q u i r e m e n t s for f o r applicable a p p l i c a b l e location. l o c a t i o n . Design, D e s i g n , fabrication, f a b r i c a t i o n , inspection i n s p e c t i o n and a n d testing t e s t i n g of o f hydraulic h y d r a u l i c and a n d pneumatic p n e u m a t i c accumulators a c c u m u l a t o r s (air ( a i r reservoirs) r e s e r v o i r s ) and a n d actuator a c t u a t o r cylinders c y l i n d e r s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h EN E N 13445 1 3 4 4 5 and a n d EN E N 14359. 1 4 3 5 9 . The T h e following f o l l o w i n g alternative a l t e r n a t i v e codes c o d e s may m a y be b e used u s e d if i f accepted a c c e p t e d by b y Company C o m p a n y by b y CR: C R : �  PD P D 5500 5 5 0 0 Unfired U n f i r e d Fusion F u s i o n Welded W e l d e d Pressure P r e s s u r e Vessels V e s s e l s �  ASME A S M E Boiler B o i l e r & & Pressure P r e s s u r e Vessel V e s s e l Code, C o d e , Section S e c t i o n VIII, V I I I , Division D i v i s i o n 1 1 or o r 2 2 Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 18 1 8 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l Unless U n l e s s type t y p e approval a p p r o v a l exist, e x i s t , Supplier S u p p l i e r is i s responsible r e s p o n s i b l e for f o r obtaining o b t a i n i n g the t h e necessary n e c e s s a r y verification v e r i f i c a t i o n from f r o m a a recognised r e c o g n i s e d inspecting i n s p e c t i n g authority a u t h o r i t y or o r organisation, o r g a n i s a t i o n , for f o r compliance c o m p l i a n c e with w i t h requirements r e q u i r e m e n t s in i n the t h e applicable a p p l i c a b l e design d e s i g n code, c o d e , with w i t h regard r e g a r d to: t o : �  Design D e s i g n verification v e r i f i c a t i o n �  Construction C o n s t r u c t i o n and a n d testing t e s t i n g Air A i r reservoirs r e s e r v o i r s and a n d nitrogen n i t r o g e n systems s y s t e m s shall s h a l l be b e equipped e q u i p p e d with w i t h a a pressure p r e s s u r e indicator i n d i c a t o r and a n d a a rupture r u p t u r e disc d i s c overpressure o v e r p r e s s u r e safety s a f e t y device, d e v i c e , designed d e s i g n e d according a c c o r d i n g to t o ISO I S O 4126-2 4 1 2 6 - 2 or o r equivalent. e q u i v a l e n t . Rupture R u p t u r e discs d i s c s shall s h a l l not n o t face f a c e upwards u p w a r d s and a n d a a safe s a f e gas g a s outlet o u t l e t flow f l o w direction d i r e c t i o n must m u s t be b e considered. c o n s i d e r e d . Multi-vessel M u l t i - v e s s e l accumulators a c c u m u l a t o r s shall s h a l l be b e fitted f i t t e d with w i t h isolation i s o l a t i o n valves v a l v e s to t o enable e n a b l e replacement r e p l a c e m e n t of o f individual i n d i v i d u a l vessels v e s s e l s without w i t h o u t de-pressurising d e - p r e s s u r i s i n g the t h e complete c o m p l e t e unit. u n i t . Threaded T h r e a d e d connections c o n n e c t i o n s shall s h a l l be b e used u s e d and a n d the t h e wall w a l l thickness t h i c k n e s s of o f piping/tubing p i p i n g / t u b i n g shall s h a l l conform c o n f o r m to t o relevant r e l e v a n t maximum m a x i m u m supply s u p p l y pressure p r e s s u r e and a n d shall s h a l l be b e calculated c a l c u l a t e d according a c c o r d i n g to t o ASME A S M E B31.3 B 3 1 . 3 Hydraulic H y d r a u l i c chambers c h a m b e r s shall s h a l l have h a v e two t w o ports p o r t s located l o c a t e d as a s far f a r apart a p a r t from f r o m each e a c h other o t h e r as a s practicably p r a c t i c a b l y possible p o s s i b l e (i.e. ( i . e . on o n opposing o p p o s i n g sides s i d e s of o f the t h e cylinder c y l i n d e r and a n d towards t o w a r d s the t h e highest h i g h e s t and a n d lowest l o w e s t points) p o i n t s ) to t o allow a l l o w for f o r efficient e f f i c i e n t flushing. f l u s h i n g . 7.2.2 7 . 2 . 2 Hydraulic H y d r a u l i c accumulator a c c u m u l a t o r design d e s i g n The T h e hydraulic h y d r a u l i c accumulators a c c u m u l a t o r s shall s h a l l be b e of o f piston p i s t o n type, t y p e , nitrogen n i t r o g e n charged, c h a r g e d , and a n d mounted m o u n t e d in i n vertical v e r t i c a l position. p o s i t i o n . All A l l accumulators a c c u m u l a t o r s shall s h a l l be b e equipped e q u i p p e d with w i t h a a directly d i r e c t l y mounted m o u n t e d local l o c a l piston p i s t o n position p o s i t i o n indicator i n d i c a t o r of o f permanent p e r m a n e n t magnet m a g n e t type. t y p e . The T h e upper u p p e r and a n d lower l o w e r piston p i s t o n position p o s i t i o n limits, l i m i t s , where w h e r e proper p r o p e r function f u n c t i o n of o f the t h e whole w h o l e system s y s t e m is i s verified, v e r i f i e d , shall s h a l l be b e marked m a r k e d clearly c l e a r l y on o n the t h e accumulator/indicator. a c c u m u l a t o r / i n d i c a t o r . When W h e n specified s p e c i f i e d by b y Purchaser P u r c h a s e r in i n PO P O for f o r critical c r i t i c a l services s e r v i c e s etc., e t c . , the t h e accumulators a c c u m u l a t o r s shall s h a l l be b e equipped e q u i p p e d with w i t h transmitters t r a n s m i t t e r s for f o r continuous c o n t i n u o u s monitoring m o n i t o r i n g by b y the t h e PCS P C S system. s y s t e m . External E x t e r n a l nitrogen n i t r o g e n bottles, b o t t l e s , of o f standard s t a n d a r d size s i z e and a n d material, m a t e r i a l , according a c c o r d i n g to t o design d e s i g n code c o d e BS B S 5045 5 0 4 5 Part P a r t 1, 1 , shall s h a l l be b e included i n c l u d e d where w h e r e applicable. a p p l i c a b l e . The T h e accumulator's a c c u m u l a t o r ' s nitrogen n i t r o g e n system s y s t e m shall s h a l l be b e equipped e q u i p p e d with w i t h an a n easily e a s i l y operable o p e r a b l e nitrogen n i t r o g e n pre-charging p r e - c h a r g i n g arrangement. a r r a n g e m e n t . All A l l valves v a l v e s in i n this t h i s service s e r v i c e shall s h a l l be b e of o f the t h e soft s o f t seated s e a t e d type. t y p e . Multi-vessel M u l t i - v e s s e l accumulators a c c u m u l a t o r s shall s h a l l be b e designed d e s i g n e d to t o allow a l l o w 1/3 1 / 3 of o f the t h e total t o t a l number n u m b e r of o f accumulator a c c u m u l a t o r units u n i t s to t o be b e serviced s e r v i c e d with w i t h the t h e remaining r e m a i n i n g unit(s) u n i t ( s ) in i n service. s e r v i c e . For F o r all a l l accumulators a c c u m u l a t o r s pre-charge p r e - c h a r g e graphs g r a p h s shall s h a l l be b e made m a d e showing s h o w i n g the t h e pre-charge p r e - c h a r g e pressure p r e s s u r e of o f nitrogen n i t r o g e n under u n d e r different d i f f e r e n t ambient a m b i e n t temperatures. t e m p e r a t u r e s . The T h e graph g r a p h shall s h a l l cover c o v e r the t h e specified s p e c i f i e d operating o p e r a t i n g temperature t e m p e r a t u r e range r a n g e in i n steps s t e p s of o f 5 5 0 0 C. C . The T h e graphs g r a p h s shall s h a l l be b e a a part p a r t of o f “Sizing “ S i z i n g and a n d calculations” c a l c u l a t i o n s ” and a n d a a copy c o p y shall s h a l l also a l s o be b e enclosed e n c l o s e d with w i t h the t h e accumulators a c c u m u l a t o r s at a t delivery. d e l i v e r y . All A l l nitrogen n i t r o g e n accumulators a c c u m u l a t o r s shall s h a l l be b e delivered d e l i v e r e d with w i t h wired-on w i r e d - o n AISI A I S I 316 3 1 6 SS S S tag t a g plates p l a t e s giving g i v i n g information i n f o r m a t i o n about a b o u t pre-charge p r e - c h a r g e pressures p r e s s u r e s at a t temperatures t e m p e r a t u r e s 0, 0 , 5, 5 , 10 1 0 & & 15 1 5 0 0 C. C . Accumulators A c c u m u l a t o r s shall s h a l l have h a v e max/min m a x / m i n marking m a r k i n g of o f piston p i s t o n position. p o s i t i o n . 7.3 7 . 3 Springs S p r i n g s Spring S p r i n g and a n d spring s p r i n g housing h o u s i n g shall s h a l l be b e designed d e s i g n e d paying p a y i n g careful c a r e f u l attention a t t e n t i o n to t o minimizing m i n i m i z i n g size s i z e and a n d weight w e i g h t for f o r each e a c h application. a p p l i c a t i o n . The T h e spring s p r i n g shall s h a l l be b e designed d e s i g n e d to t o operate o p e r a t e through t h r o u g h design d e s i g n lifetime. l i f e t i m e . A A minimum m i n i m u m of o f 70 7 0 % % of o f the t h e effective e f f e c t i v e spring s p r i n g range r a n g e shall s h a l l be b e utilised. u t i l i s e d . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 19 1 9 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l Springs S p r i n g s for f o r fail f a i l safe s a f e actuators a c t u a t o r s shall s h a l l be b e designed d e s i g n e d for f o r a a 20 2 0 year y e a r life l i f e with w i t h a a minimum m i n i m u m of o f 2000 2 0 0 0 cycles c y c l e s with w i t h less l e s s than t h a n 5 5 % % loss l o s s of o f output o u t p u t (extended ( e x t e n d e d position). p o s i t i o n ) . Springs S p r i n g s shall s h a l l be b e able a b l e to t o be b e fully f u l l y compressed c o m p r e s s e d for f o r two t w o weeks w e e k s with w i t h the t h e same s a m e output o u t p u t reduction. r e d u c t i o n . Failure F a i l u r e from f r o m fatigue f a t i g u e shall s h a l l not n o t take t a k e place p l a c e under u n d e r the t h e above a b o v e conditions. c o n d i t i o n s . 7.4 7 . 4 Adaptor A d a p t o r stool s t o o l The T h e adapter a d a p t e r stool s t o o l (connecting ( c o n n e c t i n g the t h e actuator a c t u a t o r to t o the t h e valve) v a l v e ) shall s h a l l be b e of o f a a tubular t u b u l a r design. d e s i g n . Other O t h e r designs d e s i g n s may m a y be b e accepted a c c e p t e d by b y Company C o m p a n y subject s u b j e c t to t o an a n approved a p p r o v e d CR. C R . A A ribbed r i b b e d design, d e s i g n , e.g. e . g . T-ribs, T - r i b s , with w i t h significantly s i g n i f i c a n t l y unequal u n e q u a l strength s t r e n g t h in i n longitudinal l o n g i t u d i n a l and a n d transverse t r a n s v e r s e planes p l a n e s is i s not n o t acceptable. a c c e p t a b l e . Enclosed E n c l o s e d adaptor a d a p t o r stools, s t o o l s , and a n d yoke y o k e and a n d gear g e a r housings h o u s i n g s that t h a t may m a y be b e pressurised p r e s s u r i s e d by b y malfunction m a l f u n c t i o n (e.g. ( e . g . gas g a s leaking l e a k i n g through t h r o u g h stem s t e m seals), s e a l s ) , shall s h a l l be b e protected p r o t e c t e d by b y a a means m e a n s to t o relieve r e l i e v e over-pressure. o v e r - p r e s s u r e . The T h e feature f e a t u r e shall s h a l l ensure e n s u r e that t h a t any a n y overpressure o v e r p r e s s u r e is i s relieved r e l i e v e d while w h i l e no n o moisture m o i s t u r e is i s trapped t r a p p e d inside. i n s i d e . For F o r open o p e n adaptor a d a p t o r stool s t o o l designs d e s i g n s all a l l components c o m p o n e n t s (including ( i n c l u d i n g actuator a c t u a t o r components) c o m p o n e n t s ) exposed e x p o s e d to t o atmosphere a t m o s p h e r e shall s h a l l be b e SS S S 316 3 1 6 or o r with w i t h better b e t t e r corrosion c o r r o s i o n resistance. r e s i s t a n c e . 7.5 7 . 5 Fire F i r e protection p r o t e c t i o n Passive P a s s i v e fire f i r e protection p r o t e c t i o n will w i l l generally g e n e r a l l y be b e done d o n e by b y others, o t h e r s , but b u t Supplier S u p p l i e r shall s h a l l provide p r o v i d e requested r e q u e s t e d information i n f o r m a t i o n enabling e n a b l i n g detailing d e t a i l i n g of o f the t h e necessary n e c e s s a r y fire f i r e protection. p r o t e c t i o n . When W h e n fire f i r e protection p r o t e c t i o n is i s specified s p e c i f i e d by b y Purchaser, P u r c h a s e r , Supplier S u p p l i e r shall s h a l l include i n c l u d e for f o r this t h i s in i n the t h e design d e s i g n and a n d will w i l l normally n o r m a l l y require r e q u i r e the t h e following: f o l l o w i n g : �  The T h e equipment e q u i p m e n t shall s h a l l be b e prepared p r e p a r e d for f o r fitting f i t t i n g of o f the t h e necessary n e c e s s a r y clips c l i p s etc. e t c . for f o r attachment a t t a c h m e n t of o f fire f i r e insulation i n s u l a t i o n in i n accordance a c c o r d a n c e with w i t h agreement a g r e e m e n t between b e t w e e n Purchaser P u r c h a s e r and a n d Supplier. S u p p l i e r . �  Fire F i r e protection p r o t e c t i o n shields s h i e l d s must m u s t be b e designed d e s i g n e d to t o allow a l l o w easy e a s y access a c c e s s to t o control c o n t r o l units u n i t s (hinged ( h i n g e d hatches h a t c h e s are a r e acceptable) a c c e p t a b l e ) without w i t h o u t removing r e m o v i n g a a major m a j o r part p a r t of o f the t h e insulation. i n s u l a t i o n . �  Control C o n t r o l panels p a n e l s will w i l l typically t y p i c a l l y be b e bolted b o l t e d on o n steel s t e e l profiles p r o f i l e s positioned p o s i t i o n e d about a b o u t 2000 2 0 0 0 mm m m above a b o v e deck d e c k level, l e v e l , therefore t h e r e f o r e the t h e bottom b o t t o m side s i d e of o f the t h e panels p a n e l s must m u s t have h a v e necessary n e c e s s a r y protection p r o t e c t i o n against a g a i n s t jet j e t fire f i r e and a n d explosion e x p l o s i o n loads. l o a d s . �  Supplier S u p p l i e r shall s h a l l provide p r o v i d e all a l l details d e t a i l s required r e q u i r e d to t o ensure e n s u r e that t h a t the t h e equipment, e q u i p m e n t , including i n c l u d i n g all a l l penetrations, p e n e t r a t i o n s , can c a n be b e installed i n s t a l l e d without w i t h o u t degrading d e g r a d i n g the t h e integrity i n t e g r i t y of o f the t h e explosion- e x p l o s i o n - and a n d fire f i r e proofing p r o o f i n g of o f the t h e equipment. e q u i p m e n t . �  Supplier S u p p l i e r shall s h a l l provide p r o v i d e all a l l necessary n e c e s s a r y certification c e r t i f i c a t i o n of o f the t h e explosion- e x p l o s i o n - and a n d fire f i r e proofing p r o o f i n g design d e s i g n (including ( i n c l u d i n g any a n y hatches h a t c h e s and a n d penetrations) p e n e t r a t i o n s ) from f r o m a a recognised r e c o g n i s e d certifying c e r t i f y i n g authority a u t h o r i t y e.g. e . g . Lloyds L l o y d s or o r DNV. D N V . 7.6 7 . 6 Mechanical M e c h a n i c a l valve v a l v e locking l o c k i n g When W h e n requested r e q u e s t e d by b y Purchaser, P u r c h a s e r , certain c e r t a i n valves v a l v e s shall s h a l l be b e fitted f i t t e d with w i t h a a mechanical m e c h a n i c a l locking l o c k i n g device. d e v i c e . This T h i s applies a p p l i e s to t o any a n y type t y p e of o f valve v a l v e where w h e r e the t h e closing c l o s i n g member m e m b e r may m a y travel t r a v e l when w h e n the t h e actuator a c t u a t o r is i s removed r e m o v e d or o r the t h e power p o w e r to t o the t h e actuator a c t u a t o r is i s disconnected. d i s c o n n e c t e d . Example: E x a m p l e : Gate G a t e valves v a l v e s with w i t h the t h e stem s t e m oriented o r i e n t e d vertically. v e r t i c a l l y . Unwanted U n w a n t e d gate g a t e movement m o v e m e n t may m a y occur o c c u r due d u e to t o the t h e weight w e i g h t of o f the t h e stem/gate s t e m / g a t e assembly a s s e m b l y or o r pressure p r e s s u r e inside i n s i d e valve/pipe v a l v e / p i p e may m a y cause c a u s e an a n opposite o p p o s i t e movement m o v e m e n t of o f the t h e gate. g a t e . 7.7 7 . 7 Lifting L i f t i n g lugs l u g s and a n d eyebolts e y e b o l t s All A l l valves, v a l v e s , actuators a c t u a t o r s and a n d valve v a l v e assemblies a s s e m b l i e s with w i t h a a weight w e i g h t ranging r a n g i n g from f r o m 25 2 5 to t o 200 2 0 0 kg k g shall, s h a l l , as a s a a minimum, m i n i m u m , have h a v e an a n engineered e n g i n e e r e d solution s o l u t i o n for f o r strapping s t r a p p i n g and a n d lifting l i f t i n g the t h e equipment. e q u i p m e n t . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 20 2 0 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l All A l l valves, v a l v e s , actuators a c t u a t o r s and a n d valve v a l v e assemblies a s s e m b l i e s with w i t h a a weight w e i g h t >200kg > 2 0 0 k g shall s h a l l have h a v e a a permanently p e r m a n e n t l y fitted f i t t e d lifting l i f t i n g device d e v i c e fit f i t for f o r purpose. p u r p o s e . The T h e lifting l i f t i n g devices d e v i c e s are a r e regarded r e g a r d e d as a s a a part p a r t of o f the t h e equipment e q u i p m e n t and a n d not n o t a a lifting l i f t i n g appliance. a p p l i a n c e . A A safety s a f e t y factor f a c t o r of o f 4 4 shall s h a l l be b e used u s e d when w h e n designing d e s i g n i n g the t h e lifting l i f t i n g devices. d e v i c e s . Documentation D o c u m e n t a t i o n of o f the t h e calculations c a l c u l a t i o n s shall s h a l l be b e kept k e p t by b y the t h e Supplier. S u p p l i e r . 7.8 7 . 8 Gears G e a r s All A l l shafts s h a f t s penetrating p e n e t r a t i n g the t h e housing h o u s i n g shall s h a l l be b e furnished f u r n i s h e d with w i t h seals s e a l s (o-ring, ( o - r i n g , lip-seals), l i p - s e a l s ) , this t h i s to t o avoid a v o i d ingress i n g r e s s of o f water w a t e r and a n d foreign f o r e i g n particles. p a r t i c l e s . The T h e protection p r o t e c t i o n class c l a s s shall s h a l l be b e minimum m i n i m u m EN E N 60529 6 0 5 2 9 IP I P 66 6 6 All A l l gearboxes g e a r b o x e s shall s h a l l be b e completely c o m p l e t e l y filled f i l l e d with w i t h grease g r e a s e (type ( t y p e EP E P or o r equal) e q u a l ) or o r heavy-duty h e a v y - d u t y gear g e a r oil, o i l , all a l l moving m o v i n g parts p a r t s to t o be b e submerged. s u b m e r g e d . Gearboxes G e a r b o x e s to t o be b e equipped e q u i p p e d with w i t h one o n e or o r more m o r e easily e a s i l y accessible a c c e s s i b l e injection i n j e c t i o n fittings f i t t i n g s and a n d weather w e a t h e r proof p r o o f vent v e n t connection, c o n n e c t i o n , permitting p e r m i t t i n g easy e a s y packing p a c k i n g in i n situ, s i t u , and a n d lubrication l u b r i c a t i o n of o f rotating r o t a t i n g shafts s h a f t s penetrating p e n e t r a t i n g the t h e gearbox. g e a r b o x . Ambient A m b i e n t temperature t e m p e r a t u r e range: r a n g e : - - 20 2 0 ºC º C / / + + 60 6 0 ºC º C unless u n l e s s other o t h e r environmental e n v i r o n m e n t a l data d a t a is i s specified s p e c i f i e d on o n purchase p u r c h a s e order o r d e r (ambient ( a m b i e n t temperature t e m p e r a t u r e is i s independent i n d e p e n d e n t of o f temperatures t e m p e r a t u r e s stated s t a t e d on o n VDS). V D S ) . Material M a t e r i a l in i n housing h o u s i n g shall s h a l l be b e cast c a s t or o r fabricated f a b r i c a t e d steel. s t e e l . 316 3 1 6 SS S S (unpainted) ( u n p a i n t e d ) and a n d nodular n o d u l a r cast c a s t iron i r o n may m a y be b e accepted. a c c e p t e d . External E x t e r n a l shafts s h a f t s shall s h a l l be b e from f r o m minimum m i n i m u m 13 1 3 Cr. C r . steel s t e e l or o r other o t h e r equivalent e q u i v a l e n t stainless s t a i n l e s s qualities. q u a l i t i e s . Stem S t e m protectors p r o t e c t o r s for f o r rising r i s i n g stem s t e m valves v a l v e s shall s h a l l be b e made m a d e from f r o m 316 3 1 6 SS. S S . All A l l external e x t e r n a l bolts, b o l t s , nuts, n u t s , fittings, f i t t i n g s , end-stop e n d - s t o p screws s c r e w s etc. e t c . shall s h a l l be b e from f r o m 316 3 1 6 SS. S S . Hot H o t dip d i p galvanized g a l v a n i z e d carbon c a r b o n steel s t e e l (painted ( p a i n t e d or o r unpainted) u n p a i n t e d ) bolting b o l t i n g are a r e accepted a c c e p t e d for f o r sizes s i z e s above a b o v e 12 1 2 mm. m m . Worm W o r m gears/gear g e a r s / g e a r wheels w h e e l s shall s h a l l be b e hardened h a r d e n e d steel s t e e l or o r ductile d u c t i l e iron i r o n with w i t h strength s t r e n g t h and a n d hardness h a r d n e s s suitable s u i t a b l e for f o r the t h e service. s e r v i c e . 7.9 7 . 9 Handwheels H a n d w h e e l s and a n d levers l e v e r s Lever L e v e r and a n d handwheel h a n d w h e e l mounting m o u n t i n g shall s h a l l be b e double d o u b l e secured s e c u r e d by b y a a nut n u t and a n d an a n additional a d d i t i o n a l locking l o c k i n g (e.g. ( e . g . locknut, l o c k n u t , nut n u t and a n d pin, p i n , nut n u t and a n d tab t a b washer, w a s h e r , nut n u t and a n d Loctite, L o c t i t e , etc.). e t c . ) . Additionally, A d d i t i o n a l l y , the t h e following f o l l o w i n g applies a p p l i e s for f o r handwheels: h a n d w h e e l s : �  The T h e maximum m a x i m u m force f o r c e of o f operation o p e r a t i o n shall s h a l l not n o t exceed e x c e e d 250 2 5 0 N N on o n the t h e rim r i m of o f the t h e handwheel h a n d w h e e l �  Maximum M a x i m u m diameter d i a m e t e r of o f handwheels h a n d w h e e l s shall s h a l l be b e 750 7 5 0 mm m m �  Shall S h a l l be b e permanently p e r m a n e n t l y marked m a r k e d "Open/Closed" " O p e n / C l o s e d " with w i t h an a n arrow a r r o w to t o indicate i n d i c a t e direction d i r e c t i o n of o f rotation r o t a t i o n 8 8 Marking M a r k i n g 8.1 8 . 1 Identification I d e n t i f i c a t i o n plates p l a t e s 8.1.1 8 . 1 . 1 Permanent P e r m a n e n t identification i d e n t i f i c a t i o n plates p l a t e s All A l l actuators, a c t u a t o r s , and a n d the t h e control c o n t r o l panels p a n e l s if i f they t h e y are a r e separate, s e p a r a t e , shall s h a l l be b e provided p r o v i d e d with w i t h a a permanent p e r m a n e n t identification i d e n t i f i c a t i o n plate p l a t e made m a d e of o f a a corrosion c o r r o s i o n proof p r o o f material. m a t e r i a l . All A l l metallic m e t a l l i c components c o m p o n e n t s shall s h a l l be b e made m a d e from f r o m AISI A I S I 316. 3 1 6 . The T h e permanent p e r m a n e n t identification i d e n t i f i c a t i o n plate p l a t e shall s h a l l be b e suitable s u i t a b l e for f o r UV, U V , grease, g r e a s e , applicable a p p l i c a b l e temperature, t e m p e r a t u r e , and a n d shall s h a l l be b e designed d e s i g n e d to t o be b e clearly c l e a r l y legible l e g i b l e for f o r the t h e actuator a c t u a t o r design d e s i g n life. l i f e . The T h e permanent p e r m a n e n t identification i d e n t i f i c a t i o n plate p l a t e shall s h a l l be b e securely s e c u r e l y fastened f a s t e n e d after a f t e r coating c o a t i n g is i s completed, c o m p l e t e d , located l o c a t e d so s o that t h a t it i t is i s easily e a s i l y accessible. a c c e s s i b l e . Possible P o s s i b l e rivets r i v e t s shall s h a l l be b e in i n stainless s t a i n l e s s steel, s t e e l , and a n d use u s e of o f wire w i r e is i s not n o t acceptable. a c c e p t a b l e . Marking M a r k i n g on o n the t h e permanent p e r m a n e n t identification i d e n t i f i c a t i o n plate p l a t e shall s h a l l be b e clearly c l e a r l y legible, l e g i b l e , and a n d shall s h a l l at a t least l e a s t include i n c l u d e the t h e following f o l l o w i n g information. i n f o r m a t i o n . �  Manufacturers M a n u f a c t u r e r s name n a m e or o r trademark t r a d e m a r k �  Valve/actuator V a l v e / a c t u a t o r tag t a g number n u m b e r �  Actuator A c t u a t o r serial s e r i a l number n u m b e r �  Operating O p e r a t i n g pressure/Voltage p r e s s u r e / V o l t a g e Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 21 2 1 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l �  Stroke S t r o k e (signal/range) ( s i g n a l / r a n g e ) �  Failure F a i l u r e mode m o d e �  Operating O p e r a t i n g medium m e d i u m 8.1.2 8 . 1 . 2 Temporary T e m p o r a r y identification i d e n t i f i c a t i o n plates p l a t e s Unless U n l e s s otherwise o t h e r w i s e stated s t a t e d in i n the t h e purchase p u r c h a s e order o r d e r the t h e actuator a c t u a t o r shall s h a l l in i n addition a d d i t i o n be b e supplied s u p p l i e d with w i t h a a temporary t e m p o r a r y identification i d e n t i f i c a t i o n plate p l a t e of o f rustproof r u s t p r o o f material m a t e r i a l with w i t h the t h e following f o l l o w i n g information i n f o r m a t i o n clearly c l e a r l y legible: l e g i b l e : �  PO P O Number N u m b e r �  PO P O Item I t e m Number N u m b e r 8.2 8 . 2 Tags T a g s and a n d labels l a b e l s 8.2.1 8 . 2 . 1 Tag T a g numbers n u m b e r s Tagging T a g g i n g of o f all a l l equipment, e q u i p m e n t , with w i t h service/operation s e r v i c e / o p e r a t i o n description, d e s c r i p t i o n , shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h Purchaser's P u r c h a s e r ' s requirements r e q u i r e m e n t s and a n d shall s h a l l cover c o v e r tagging t a g g i n g for f o r operation, o p e r a t i o n , maintenance m a i n t e n a n c e and a n d identification. i d e n t i f i c a t i o n . The T h e tag t a g numbers n u m b e r s will w i l l also a l s o be b e reflected r e f l e c t e d on o n the t h e data d a t a sheets s h e e t s supplied s u p p l i e d by b y Purchaser P u r c h a s e r in i n PO’s. P O ’ s . Purchaser P u r c h a s e r shall s h a l l issue i s s u e a a complete c o m p l e t e tag t a g list l i s t covering c o v e r i n g all a l l instruments i n s t r u m e n t s and a n d equipment e q u i p m e n t items i t e m s included i n c l u d e d in i n each e a c h valve/actuator v a l v e / a c t u a t o r assembly a s s e m b l y (loop). ( l o o p ) . 8.2.2 8 . 2 . 2 Tag T a g labels l a b e l s All A l l tagged t a g g e d items, i t e m s , shall s h a l l be b e equipped e q u i p p e d with w i t h a a tag t a g label l a b e l to t o properly p r o p e r l y identify i d e n t i f y each e a c h of o f the t h e components. c o m p o n e n t s . Tag T a g labels l a b e l s shall s h a l l be b e of o f stainless s t a i n l e s s steel s t e e l (excluding ( e x c l u d i n g labels l a b e l s for f o r junction/switch j u n c t i o n / s w i t c h boxes b o x e s and a n d cables), c a b l e s ) , and a n d shall s h a l l have h a v e a a rectangular r e c t a n g u l a r shape. s h a p e . Minimum M i n i m u m size s i z e shall s h a l l be b e 50 5 0 x x 20 2 0 mm m m x x 0.4 0 . 4 mm. m m . Letter- L e t t e r - / / figure f i g u r e size s i z e shall s h a l l be b e at a t least l e a s t 10 1 0 mm. m m . Stainless S t a i n l e s s steel s t e e l drive d r i v e screws s c r e w s or o r stainless s t a i n l e s s steel s t e e l wire w i r e shall s h a l l be b e the t h e method m e t h o d of o f fastening f a s t e n i n g the t h e plates. p l a t e s . Adhesives A d h e s i v e s shall s h a l l not n o t be b e used. u s e d . In I n addition a d d i t i o n to t o the t h e tag t a g label l a b e l described d e s c r i b e d above a b o v e there t h e r e shall s h a l l be b e an a n identical i d e n t i c a l tag t a g label l a b e l made m a d e from f r o m Traffolyte T r a f f o l y t e located l o c a t e d adjacent a d j a c e n t (above) ( a b o v e ) to t o each e a c h tagged t a g g e d item. i t e m . This T h i s is i s to t o identify i d e n t i f y the t h e location l o c a t i o n when w h e n the t h e tagged t a g g e d item i t e m is i s removed r e m o v e d from f r o m its i t s position. p o s i t i o n . 8.2.3 8 . 2 . 3 Language L a n g u a g e on o n signs s i g n s Signs S i g n s and a n d service s e r v i c e designations d e s i g n a t i o n s on o n actuators a c t u a t o r s shall s h a l l for f o r operational o p e r a t i o n a l and a n d maintenance m a i n t e n a n c e purposes p u r p o s e s be b e provided p r o v i d e d in i n the t h e official o f f i c i a l local l o c a l language l a n g u a g e of o f the t h e country c o u n t r y where w h e r e the t h e facilities f a c i l i t i e s are a r e located. l o c a t e d . Dual D u a l language l a n g u a g e (Native ( N a t i v e and a n d English) E n g l i s h ) shall s h a l l be b e used u s e d if i f the t h e information i n f o r m a t i o n is i s vital v i t a l to t o personnel p e r s o n n e l safety, s a f e t y , i.e. i . e . it i t relates r e l a t e s to t o the t h e use u s e of o f emergency e m e r g e n c y equipment, e q u i p m e n t , or o r it i t contains c o n t a i n s warnings w a r n i n g s about a b o u t hazards. h a z a r d s . Other O t h e r language l a n g u a g e requirements r e q u i r e m e n t s may m a y be b e requested r e q u e s t e d by b y Purchaser. P u r c h a s e r . Standard S t a n d a r d name n a m e plates p l a t e s required r e q u i r e d by b y codes c o d e s shall s h a l l be b e in i n the t h e English E n g l i s h language. l a n g u a g e . 8.2.4 8 . 2 . 4 Identification I d e n t i f i c a t i o n of o f junction j u n c t i o n boxes, b o x e s , switch s w i t c h boxes b o x e s and a n d cables c a b l e s The T h e tag t a g numbers n u m b e r s for f o r junction j u n c t i o n boxes b o x e s shall s h a l l be b e engraved e n g r a v e d on o n white w h i t e Traffolyte T r a f f o l y t e labels. l a b e l s . The T h e letters l e t t e r s shall s h a l l be b e in i n black b l a c k colour c o l o u r with w i t h a a minimum m i n i m u m size s i z e of o f 10 1 0 mm. m m . The T h e labels l a b e l s shall s h a l l be b e pasted p a s t e d to t o the t h e cover c o v e r of o f the t h e box b o x using u s i n g a a suitable s u i t a b l e adhesive, a d h e s i v e , after a f t e r the t h e surface s u r f a c e has h a s been b e e n cleaned c l e a n e d properly. p r o p e r l y . Identification I d e n t i f i c a t i o n sleeves s l e e v e s for f o r cables c a b l e s shall s h a l l be b e of o f non-corroding n o n - c o r r o d i n g type t y p e and a n d fitted f i t t e d to t o each e a c h end e n d of o f the t h e cable, c a b l e , and a n d shall s h a l l be b e labelled l a b e l l e d with w i t h instrument i n s t r u m e n t tag t a g number n u m b e r / / terminal t e r m i n a l number n u m b e r as a s appropriate a p p r o p r i a t e and a n d specified s p e c i f i e d by b y Purchaser. P u r c h a s e r . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 22 2 2 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 9 9 Testing T e s t i n g and a n d cleaning c l e a n i n g requirements r e q u i r e m e n t s 9.1 9 . 1 General G e n e r a l testing t e s t i n g requirements r e q u i r e m e n t s All A l l equipment e q u i p m e n t and a n d individual i n d i v i d u a l parts p a r t s shall s h a l l be b e delivered d e l i v e r e d fully f u l l y tested, t e s t e d , in i n accordance a c c o r d a n c e with w i t h these t h e s e technical t e c h n i c a l requirements, r e q u i r e m e n t s , codes c o d e s and a n d data d a t a sheets, s h e e t s , to t o guarantee g u a r a n t e e the t h e performance p e r f o r m a n c e of o f the t h e equipment. e q u i p m e n t . The T h e technical t e c h n i c a l condition/ranges c o n d i t i o n / r a n g e s of o f all a l l test t e s t equipment e q u i p m e n t used u s e d for f o r the t h e different d i f f e r e n t tests t e s t s shall s h a l l be b e capable c a p a b l e of o f verifying v e r i f y i n g all a l l requirements r e q u i r e m e n t s specified s p e c i f i e d within w i t h i n this t h i s document. d o c u m e n t . All A l l test t e s t equipment e q u i p m e n t shall s h a l l hold h o l d a a valid v a l i d calibration c a l i b r a t i o n certificate. c e r t i f i c a t e . Hydraulic H y d r a u l i c test t e s t rigs r i g s and a n d pneumatic p n e u m a t i c supplies s u p p l i e s shall s h a l l have h a v e sufficient s u f f i c i e n t capacity c a p a c i t y to t o meet m e e t the t h e required r e q u i r e d performance p e r f o r m a n c e of o f the t h e valve v a l v e assemblies a s s e m b l i e s and a n d control c o n t r o l circuits c i r c u i t s as a s defined d e f i n e d by b y purchaser. p u r c h a s e r . The T h e medium m e d i u m used u s e d in i n the t h e main m a i n (piping) ( p i p i n g ) valve v a l v e shall s h a l l be b e potable p o t a b l e water w a t e r with w i t h chloride c h l o r i d e content c o n t e n t less l e s s than t h a n 30 3 0 ppm p p m with w i t h added a d d e d corrosion c o r r o s i o n inhibitor i n h i b i t o r to t o protect p r o t e c t the t h e valve v a l v e internals. i n t e r n a l s . The T h e valve v a l v e shall s h a l l be b e cleaned c l e a n e d and a n d dried d r i e d after a f t e r testing. t e s t i n g . Water W a t e r shall s h a l l not n o t be b e used u s e d for f o r valves v a l v e s that t h a t will w i l l be b e used u s e d in i n cryogenic c r y o g e n i c service. s e r v i c e . Test T e s t medium m e d i u m for f o r such s u c h valves v a l v e s shall s h a l l be b e agreed a g r e e d with w i t h purchaser. p u r c h a s e r . Hydraulic H y d r a u l i c test t e s t equipment e q u i p m e n t shall s h a l l be b e cleaned c l e a n e d to t o ISO I S O 4406, 4 4 0 6 , class c l a s s -/14/10 - / 1 4 / 1 0 prior p r i o r to t o any a n y test. t e s t . An A n electronic e l e c t r o n i c particle p a r t i c l e counter, c o u n t e r , or o r equivalent, e q u i v a l e n t , with w i t h printout p r i n t o u t shall s h a l l be b e used u s e d for f o r documentation d o c u m e n t a t i o n of o f the t h e cleanliness c l e a n l i n e s s level. l e v e l . No N o Teflon T e f l o n tape t a p e or o r equal e q u a l sealing s e a l i n g material m a t e r i a l shall s h a l l be b e used u s e d on o n test t e s t equipment. e q u i p m e n t . The T h e various v a r i o u s tests t e s t s can c a n be b e combined c o m b i n e d where w h e r e found f o u n d advantageous a d v a n t a g e o u s and a n d agreed a g r e e d with w i t h the t h e Purchaser. P u r c h a s e r . 9.2 9 . 2 Functional F u n c t i o n a l tests t e s t s 9.2.1 9 . 2 . 1 General G e n e r a l All A l l units u n i t s shall s h a l l be b e individually i n d i v i d u a l l y subjected s u b j e c t e d to t o a a function f u n c t i o n test t e s t in i n accordance a c c o r d a n c e with w i t h specified s p e c i f i e d requirements. r e q u i r e m e n t s . These T h e s e may m a y be b e manufacturers m a n u f a c t u r e r s standard s t a n d a r d tests t e s t s (subject ( s u b j e c t to t o Purchaser's P u r c h a s e r ' s approval), a p p r o v a l ) , but b u t tests t e s t s shall s h a l l satisfy s a t i s f y the t h e requirements r e q u i r e m e n t s defined d e f i n e d herein. h e r e i n . �  Valve V a l v e test t e s t to t o verify v e r i f y leak, l e a k , pressure, p r e s s u r e , thrust/torque, t h r u s t / t o r q u e , etc. e t c . �  Actuator A c t u a t o r test t e s t to t o verify v e r i f y performance, p e r f o r m a n c e , static s t a t i c pressure p r e s s u r e test, t e s t , internal/external i n t e r n a l / e x t e r n a l leak l e a k test, t e s t , cleanliness, c l e a n l i n e s s , etc. e t c . �  Control C o n t r o l Circuit C i r c u i t test t e s t to t o verify v e r i f y capacity, c a p a c i t y , internal/external i n t e r n a l / e x t e r n a l leak l e a k test, t e s t , pressure p r e s s u r e test, t e s t , function f u n c t i o n test, t e s t , cleanliness c l e a n l i n e s s etc. e t c . �  Accumulator A c c u m u l a t o r tests t e s t s (third ( t h i r d part p a r t verification, v e r i f i c a t i o n , if i f applicable), a p p l i c a b l e ) , leak l e a k and a n d pressure p r e s s u r e tests, t e s t s , cleanliness, c l e a n l i n e s s , etc. e t c . 9.2.2 9 . 2 . 2 Documents D o c u m e n t s present p r e s e n t at a t test t e s t stand s t a n d The T h e following f o l l o w i n g documents d o c u m e n t s and a n d drawings d r a w i n g s shall s h a l l be b e present p r e s e n t at a t function/factory f u n c t i o n / f a c t o r y acceptance a c c e p t a n c e tests: t e s t s : �  Purchaser’s P u r c h a s e r ’ s Process P r o c e s s Data D a t a Sheet S h e e t �  Valve, V a l v e , Actuator A c t u a t o r and a n d Control C o n t r o l Circuit C i r c u i t Dimensional D i m e n s i o n a l Drawing D r a w i n g �  Operating O p e r a t i n g Diagram/Hook-Up D i a g r a m / H o o k - U p Guidance G u i d a n c e for f o r Control C o n t r o l Circuits C i r c u i t s �  Test T e s t Procedures P r o c e d u r e s The T h e following f o l l o w i n g documents d o c u m e n t s shall s h a l l be b e made m a d e available a v a i l a b l e upon u p o n request: r e q u e s t : �  Purchaser’s P u r c h a s e r ’ s Valve V a l v e Data D a t a Sheet S h e e t �  Actuator A c t u a t o r Sizing S i z i n g Calculations C a l c u l a t i o n s �  Accumulator A c c u m u l a t o r Sizing/Capacity S i z i n g / C a p a c i t y Calculations C a l c u l a t i o n s Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 23 2 3 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l �  Valve V a l v e Test T e s t Records/Certificates, R e c o r d s / C e r t i f i c a t e s , (Torque/Thrust ( T o r q u e / T h r u s t Figures) F i g u r e s ) �  Actuator A c t u a t o r Test T e s t Records/Certificates, R e c o r d s / C e r t i f i c a t e s , (Torque/Thrust ( T o r q u e / T h r u s t Figures) F i g u r e s ) �  Control C o n t r o l Circuit C i r c u i t Test T e s t Records/Certificates, R e c o r d s / C e r t i f i c a t e s , (Leak/Static ( L e a k / S t a t i c Pressure P r e s s u r e Test) T e s t ) �  Wiring W i r i n g Diagram, D i a g r a m , Limit L i m i t Switches, S w i t c h e s , Solenoids S o l e n o i d s �  Test T e s t Rig R i g Certificates, C e r t i f i c a t e s , Cleanliness, C l e a n l i n e s s , Instrument I n s t r u m e n t Calibration C a l i b r a t i o n Certificates C e r t i f i c a t e s �  Agreed A g r e e d Deviations D e v i a t i o n s �  Purchaser’s P u r c h a s e r ’ s Instrument I n s t r u m e n t Data D a t a Sheet S h e e t �  Documentation D o c u m e n t a t i o n of o f conformance c o n f o r m a n c e with w i t h IEC61511 I E C 6 1 5 1 1 and a n d IEC61508 I E C 6 1 5 0 8 for f o r the t h e complete c o m p l e t e valve v a l v e assembly a s s e m b l y (e.g., ( e . g . , FMEA, F M E A , failure f a i l u r e data, d a t a , type t y p e approvals a p p r o v a l s etc.). e t c . ) . 9.2.3 9 . 2 . 3 Leak L e a k test t e s t - - hydraulic h y d r a u l i c control c o n t r o l equipment e q u i p m e n t All A l l applicable a p p l i c a b l e units u n i t s (actuators, ( a c t u a t o r s , control c o n t r o l systems, s y s t e m s , accumulators) a c c u m u l a t o r s ) shall s h a l l be b e leak l e a k tested t e s t e d for f o r a a period p e r i o d of o f minimum m i n i m u m 15 1 5 minutes m i n u t e s after a f t e r pressure p r e s s u r e stabilisation. s t a b i l i s a t i o n . A A recorder r e c o r d e r shall s h a l l be b e used. u s e d . Test T e s t pressure p r e s s u r e shall s h a l l be b e 110 1 1 0 % % of o f maximum m a x i m u m supply s u p p l y pressure. p r e s s u r e . Test-medium: T e s t - m e d i u m : Reference R e f e r e n c e is i s made m a d e to t o 9.4.2. 9 . 4 . 2 . Acceptance A c c e p t a n c e criteria: c r i t e r i a : The T h e system s y s t e m shall s h a l l be b e considered c o n s i d e r e d approved a p p r o v e d when w h e n test-pressure t e s t - p r e s s u r e decreases d e c r e a s e s less l e s s than t h a n 0.5 0 . 5 bar/15 b a r / 1 5 min m i n and a n d there t h e r e are a r e no n o visible v i s i b l e leaks l e a k s or o r sweating. s w e a t i n g . 9.2.4 9 . 2 . 4 Leak L e a k test t e s t - - Pneumatic P n e u m a t i c control c o n t r o l equipment e q u i p m e n t All A l l applicable a p p l i c a b l e units u n i t s (actuators, ( a c t u a t o r s , control c o n t r o l systems, s y s t e m s , accumulators) a c c u m u l a t o r s ) shall s h a l l be b e leak l e a k tested t e s t e d with w i t h a a soapy s o a p y solution, s o l u t i o n , checking c h e c k i n g all a l l fittings f i t t i n g s and a n d connections. c o n n e c t i o n s . Test T e s t pressure p r e s s u r e shall s h a l l be b e 110 1 1 0 % % of o f maximum m a x i m u m supply s u p p l y pressure. p r e s s u r e . Test-medium: T e s t - m e d i u m : Clean C l e a n air a i r or o r nitrogen. n i t r o g e n . Acceptance A c c e p t a n c e criteria: c r i t e r i a : The T h e units u n i t s shall s h a l l be b e considered c o n s i d e r e d acceptable a c c e p t a b l e when w h e n no n o leaks l e a k s are a r e found f o u n d (bubble-tight). ( b u b b l e - t i g h t ) . 9.2.5 9 . 2 . 5 Assembly A s s e m b l y tests t e s t s - - Adjustment A d j u s t m e n t settings s e t t i n g s Thrust/torque T h r u s t / t o r q u e verification, v e r i f i c a t i o n , limit l i m i t switch s w i t c h settings, s e t t i n g s , dimensions, d i m e n s i o n s , function, f u n c t i o n , and a n d identity i d e n t i t y shall s h a l l be b e verified v e r i f i e d against a g a i n s t relevant r e l e v a n t documents d o c u m e n t s and a n d drawings. d r a w i n g s . The T h e test t e s t shall s h a l l include i n c l u d e adjustment/control a d j u s t m e n t / c o n t r o l of o f stroke/alignment s t r o k e / a l i g n m e n t of o f valve, v a l v e , actuator a c t u a t o r and a n d limit l i m i t switches. s w i t c h e s . Correct C o r r e c t operation o p e r a t i o n of o f limit l i m i t switches s w i t c h e s shall s h a l l be b e verified. v e r i f i e d . The T h e following f o l l o w i n g tests t e s t s shall s h a l l be b e done d o n e unless u n l e s s otherwise o t h e r w i s e agreed: a g r e e d : 1. 1 . In I n the t h e actuator/valve a c t u a t o r / v a l v e open o p e n position, p o s i t i o n , the t h e ZSH Z S H signal s i g n a l shall s h a l l be b e positive. p o s i t i v e . No N o signal s i g n a l shall s h a l l be b e indicated i n d i c a t e d from f r o m ZSL. Z S L . In I n the t h e actuator/valve a c t u a t o r / v a l v e closed c l o s e d position, p o s i t i o n , the t h e ZSL Z S L signal s i g n a l shall s h a l l be b e positive. p o s i t i v e . No N o signal s i g n a l shall s h a l l be b e indicated i n d i c a t e d from f r o m ZSH. Z S H . Record R e c o r d results. r e s u l t s . 2. 2 . The T h e assembly a s s e m b l y shall s h a l l be b e stroked s t r o k e d a a minimum m i n i m u m of o f 3 3 strokes s t r o k e s for f o r valves v a l v e s 14” 1 4 ” and a n d above a b o v e and a n d a a minimum m i n i m u m of o f 5 5 strokes s t r o k e s for f o r 12” 1 2 ” and a n d below b e l o w to t o verify v e r i f y repeatability. r e p e a t a b i l i t y . Travelling T r a v e l l i n g time t i m e to t o be b e monitored m o n i t o r e d and a n d shall s h a l l be b e on o n a a steady s t e a d y level l e v e l for f o r the t h e specified s p e c i f i e d no n o of o f cycles c y c l e s to t o be b e accepted. a c c e p t e d . Record R e c o r d results. r e s u l t s . 9.3 9 . 3 Factory F a c t o r y Acceptance A c c e p t a n c e Tests T e s t s (FAT) ( F A T ) 9.3.1 9 . 3 . 1 General G e n e r a l All A l l completed c o m p l e t e d and a n d assembled a s s e m b l e d combinations c o m b i n a t i o n s of o f valve/actuator/control v a l v e / a c t u a t o r / c o n t r o l circuit/accumulator c i r c u i t / a c c u m u l a t o r shall s h a l l be b e tested t e s t e d as a s described d e s c r i b e d below. b e l o w . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 24 2 4 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 9.3.2 9 . 3 . 2 Control C o n t r o l circuit c i r c u i t and a n d valve v a l v e assembly a s s e m b l y verification. v e r i f i c a t i o n . Check C h e c k manufacturers m a n u f a c t u r e r s individual i n d i v i d u a l test t e s t records r e c o r d s for f o r the t h e control c o n t r o l circuit, c i r c u i t , actuator a c t u a t o r and a n d bare b a r e stem s t e m valve. v a l v e . All A l l tests t e s t s as a s defined d e f i n e d for f o r the t h e function f u n c t i o n tests t e s t s shall s h a l l be b e performed, p e r f o r m e d , utilising u t i l i s i n g the t h e dedicated d e d i c a t e d control c o n t r o l circuit c i r c u i t to t o operate o p e r a t e the t h e valve-assembly. v a l v e - a s s e m b l y . The T h e test t e s t shall s h a l l verify v e r i f y the t h e performance p e r f o r m a n c e of o f the t h e assembly, a s s e m b l y , and a n d confirm c o n f i r m the t h e performance p e r f o r m a n c e recorded r e c o r d e d during d u r i n g the t h e FAT F A T tests t e s t s of o f the t h e individual i n d i v i d u a l parts. p a r t s . The T h e test t e s t shall s h a l l also a l s o verify v e r i f y that t h a t the t h e selected s e l e c t e d actuator a c t u a t o r will w i l l operate o p e r a t e the t h e valve v a l v e at a t minimum m i n i m u m actuator a c t u a t o r supply s u p p l y pressure, p r e s s u r e , with w i t h maximum m a x i m u m differential d i f f e r e n t i a l pressure p r e s s u r e across a c r o s s the t h e valve. v a l v e . 1. 1 . Test T e s t 1 1 shall s h a l l be b e performed p e r f o r m e d with w i t h speed s p e e d control c o n t r o l valves v a l v e s in i n the t h e fully f u l l y open o p e n position. p o s i t i o n . Apply A p p l y maximum m a x i m u m differential d i f f e r e n t i a l pressure p r e s s u r e across a c r o s s the t h e valve v a l v e (as ( a s agreed a g r e e d with w i t h purchaser p u r c h a s e r to t o be b e dimensioning d i m e n s i o n i n g for f o r the t h e actuator a c t u a t o r sizing). s i z i n g ) . The T h e test t e s t shall s h a l l include i n c l u d e verification v e r i f i c a t i o n of o f the t h e required r e q u i r e d valve v a l v e torque/thrust t o r q u e / t h r u s t with w i t h the t h e maximum m a x i m u m differential d i f f e r e n t i a l pressure p r e s s u r e across a c r o s s the t h e valve. v a l v e . This T h i s may m a y be b e done d o n e by b y recording r e c o r d i n g the t h e necessary n e c e s s a r y pressure p r e s s u r e to t o operate o p e r a t e the t h e actuator a c t u a t o r and a n d calculation c a l c u l a t i o n of o f torque/trust t o r q u e / t r u s t (actuator ( a c t u a t o r internal i n t e r n a l friction f r i c t i o n to t o be b e considered). c o n s i d e r e d ) . The T h e obtained o b t a i n e d value v a l u e shall s h a l l be b e compared c o m p a r e d with w i t h the t h e torque/thrust t o r q u e / t h r u s t result r e s u l t from f r o m the t h e bare b a r e stem s t e m valve v a l v e test. t e s t . No N o increase i n c r e a s e in i n torque/thrust t o r q u e / t h r u s t shall s h a l l be b e accepted. a c c e p t e d . (If ( I f no n o bare b a r e stem s t e m test t e s t record r e c o r d is i s available, a v a i l a b l e , the t h e test t e s t result r e s u l t shall s h a l l be b e compared c o m p a r e d with w i t h the t h e theoretical t h e o r e t i c a l valve v a l v e requirements r e q u i r e m e n t s used u s e d for f o r actuator a c t u a t o r sizing). s i z i n g ) . Record R e c o r d results r e s u l t s and a n d confirm c o n f i r m the t h e safety s a f e t y factor f a c t o r requirements r e q u i r e m e n t s as a s specified s p e c i f i e d in i n 3.3.3. 3 . 3 . 3 . 2. 2 . Test T e s t 2 2 shall s h a l l be b e performed p e r f o r m e d with w i t h speed s p e e d control c o n t r o l valves v a l v e s in i n the t h e fully f u l l y open o p e n position. p o s i t i o n . Repeat R e p e a t test t e s t 1 1 at a t minimum, m i n i m u m , normal n o r m a l and a n d maximum m a x i m u m supply s u p p l y pressure p r e s s u r e to t o control c o n t r o l circuit/actuator. c i r c u i t / a c t u a t o r . Record R e c o r d travelling t r a v e l l i n g times. t i m e s . 3. 3 . Close C l o s e speed s p e e d control c o n t r o l valves v a l v e s fully f u l l y and a n d operate o p e r a t e the t h e valve v a l v e open/close o p e n / c l o s e at a t normal n o r m a l actuator a c t u a t o r supply s u p p l y pressure. p r e s s u r e . The T h e valve v a l v e shall s h a l l complete c o m p l e t e the t h e open/close o p e n / c l o s e stroke s t r o k e fully. f u l l y . Record R e c o r d travelling t r a v e l l i n g times. t i m e s . 4. 4 . Apply A p p l y normal n o r m a l supply s u p p l y pressure p r e s s u r e to t o the t h e control c o n t r o l circuit c i r c u i t and a n d set s e t speed s p e e d control c o n t r o l to t o suit s u i t travelling t r a v e l l i n g time t i m e requirements r e q u i r e m e n t s as a s defined d e f i n e d in i n the t h e Purchaser's P u r c h a s e r ' s IDS/PDS. I D S / P D S . 5. 5 . Verify V e r i f y fail f a i l safe s a f e operation o p e r a t i o n of o f the t h e valve/control v a l v e / c o n t r o l circuit c i r c u i t by b y simulating s i m u l a t i n g electric e l e c t r i c signal s i g n a l loss l o s s with w i t h the t h e maximum m a x i m u m differential d i f f e r e n t i a l pressure p r e s s u r e applied a p p l i e d across a c r o s s the t h e valve. v a l v e . This T h i s step s t e p is i s meant m e a n t to t o verify v e r i f y the t h e capability c a p a b i l i t y of o f the t h e actuator a c t u a t o r to t o operate o p e r a t e the t h e valve v a l v e to t o fail-safe f a i l - s a f e position p o s i t i o n under u n d e r the t h e most m o s t onerous o n e r o u s condition. c o n d i t i o n . For F o r fail-safe f a i l - s a f e close c l o s e valves v a l v e s the t h e obturator o b t u r a t o r can c a n be b e placed p l a c e d in i n the t h e “start-to-close” “ s t a r t - t o - c l o s e ” (i.e. ( i . e . the t h e point p o i n t of o f travel t r a v e l where w h e r e the t h e obturator o b t u r a t o r first f i r s t starts s t a r t s to t o seal s e a l off o f f the t h e bore) b o r e ) position p o s i t i o n prior p r i o r to t o the t h e pressurization p r e s s u r i z a t i o n and a n d subsequent s u b s e q u e n t signal s i g n a l loss. l o s s . 9.3.3 9 . 3 . 3 Accumulators/reservoirs A c c u m u l a t o r s / r e s e r v o i r s verification v e r i f i c a t i o n Ensure E n s u r e the t h e correct c o r r e c t nitrogen n i t r o g e n pre-charge p r e - c h a r g e pressure p r e s s u r e (related ( r e l a t e d to t o actual a c t u a l temperature) t e m p e r a t u r e ) in i n the t h e hydraulic h y d r a u l i c accumulator a c c u m u l a t o r prior p r i o r to t o tests. t e s t s . 1. 1 . Set S e t the t h e valve v a l v e in i n the t h e "normal " n o r m a l operating o p e r a t i n g position" p o s i t i o n " by b y pressurising p r e s s u r i s i n g the t h e actuator/control a c t u a t o r / c o n t r o l circuit c i r c u i t using u s i n g normal n o r m a l supply s u p p l y pressure. p r e s s u r e . 2. 2 . Isolate I s o l a t e and a n d disconnect d i s c o n n e c t the t h e hydraulic/pneumatic h y d r a u l i c / p n e u m a t i c supply. s u p p l y . 3. 3 . Cycle C y c l e the t h e valve v a l v e 3 3 or o r 1.5 1 . 5 strokes, s t r o k e s , depending d e p e n d i n g on o n the t h e valve v a l v e type t y p e (ref. ( r e f . section s e c t i o n 3.4), 3 . 4 ) , by b y energizing/de- e n e r g i z i n g / d e - energizing e n e r g i z i n g the t h e control c o n t r o l circuits c i r c u i t s solenoid s o l e n o i d valves v a l v e s as a s intended i n t e n d e d in i n the t h e control c o n t r o l circuit c i r c u i t functional f u n c t i o n a l design. d e s i g n . Record R e c o r d actuator/control a c t u a t o r / c o n t r o l circuit c i r c u i t supply s u p p l y pressure p r e s s u r e at a t start s t a r t and a n d end e n d of o f test t e s t as a s well w e l l as a s travelling t r a v e l l i n g times. t i m e s . All A l l opening o p e n i n g strokes s t r o k e s shall s h a l l be b e done d o n e with w i t h the t h e specified s p e c i f i e d maximum m a x i m u m differential d i f f e r e n t i a l pressure p r e s s u r e across a c r o s s the t h e valve. v a l v e . 4. 4 . Verify V e r i f y fail f a i l safe s a f e operation o p e r a t i o n of o f the t h e valve/control v a l v e / c o n t r o l circuit c i r c u i t as a s per p e r 9.3.2 9 . 3 . 2 step s t e p 5 5 if i f applicable. a p p l i c a b l e . Acceptance A c c e p t a n c e criteria: c r i t e r i a : Accumulator/reservoir A c c u m u l a t o r / r e s e r v o i r pressure p r e s s u r e shall s h a l l not n o t fall f a l l below b e l o w the t h e stipulated s t i p u l a t e d minimum m i n i m u m pressure p r e s s u r e after a f t e r completion c o m p l e t i o n of o f the t h e required r e q u i r e d test t e s t stroke s t r o k e cycles. c y c l e s . 9.3.4 9 . 3 . 4 Electrical E l e c t r i c a l actuators a c t u a t o r s Electrical E l e c t r i c a l actuators a c t u a t o r s shall s h a l l be b e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 12490 1 2 4 9 0 section s e c t i o n 13.5. 1 3 . 5 . Verification V e r i f i c a t i o n of o f the t h e power p o w e r requirement r e q u i r e m e n t and a n d consumption c o n s u m p t i o n shall s h a l l be b e performed p e r f o r m e d and a n d documented. d o c u m e n t e d . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 25 2 5 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 9.4 9 . 4 Cleaning C l e a n i n g and a n d flushing f l u s h i n g 9.4.1 9 . 4 . 1 General G e n e r a l All A l l surfaces s u r f a c e s in i n contact c o n t a c t with w i t h hydraulic h y d r a u l i c oil o i l shall s h a l l be b e machined. m a c h i n e d . Raw R a w as-cast a s - c a s t or o r forged f o r g e d surfaces s u r f a c e s are a r e not n o t permitted p e r m i t t e d (cylinder ( c y l i n d e r end e n d covers, c o v e r s , pistons p i s t o n s etc.). e t c . ) . Before B e f o r e shipment s h i p m e n t (after ( a f t e r painting) p a i n t i n g ) all a l l hydraulic h y d r a u l i c equipment e q u i p m e n t described d e s c r i b e d in i n this t h i s document, d o c u m e n t , including i n c l u d i n g valve v a l v e actuators, a c t u a t o r s , shall s h a l l be b e flushed f l u s h e d to t o a a cleanliness c l e a n l i n e s s level l e v e l according a c c o r d i n g to t o ISO I S O 4406 4 4 0 6 class c l a s s -/14/10 - / 1 4 / 1 0 or o r better. b e t t e r . Flushing F l u s h i n g shall s h a l l be b e performed p e r f o r m e d in i n accordance a c c o r d a n c e with w i t h a a written w r i t t e n flushing-procedure, f l u s h i n g - p r o c e d u r e , conforming c o n f o r m i n g to t o requirements r e q u i r e m e n t s specified s p e c i f i e d in i n NS N S 5910. 5 9 1 0 . Supplier S u p p l i e r shall s h a l l purchase p u r c h a s e all a l l hydraulic h y d r a u l i c main m a i n components c o m p o n e n t s with w i t h a a documented d o c u m e n t e d cleanliness c l e a n l i n e s s level l e v e l according a c c o r d i n g to t o this t h i s standard. s t a n d a r d . These T h e s e components c o m p o n e n t s shall s h a l l be b e by-passed b y - p a s s e d during d u r i n g assembly a s s e m b l y system s y s t e m flushing, f l u s h i n g , so s o as a s not n o t to t o contaminate c o n t a m i n a t e already a l r e a d y cleaned c l e a n e d components. c o m p o n e n t s . Storage, S t o r a g e , handling h a n d l i n g and a n d assembly a s s e m b l y of o f the t h e actuator a c t u a t o r parts p a r t s shall s h a l l be b e such s u c h to t o prevent p r e v e n t any a n y ingress i n g r e s s of o f foreign f o r e i g n material m a t e r i a l and a n d pollution. p o l l u t i o n . The T h e specified s p e c i f i e d hydraulic h y d r a u l i c oil o i l shall s h a l l be b e the t h e only o n l y lubricant l u b r i c a n t used u s e d during d u r i n g assembly a s s e m b l y of o f the t h e hydraulic h y d r a u l i c cylinder, c y l i n d e r , piston, p i s t o n , rod r o d and a n d seals. s e a l s . An A n electronic e l e c t r o n i c particle p a r t i c l e counter, c o u n t e r , or o r equivalent, e q u i v a l e n t , with w i t h printout p r i n t o u t shall s h a l l be b e used u s e d for f o r documentation d o c u m e n t a t i o n of o f the t h e cleanliness c l e a n l i n e s s level. l e v e l . Maximum M a x i m u m allowed a l l o w e d water w a t e r content c o n t e n t shall s h a l l be b e less l e s s than t h a n 50 5 0 % % of o f the t h e relative r e l a t i v e saturation s a t u r a t i o n at a t + + 20 2 0 °C. ° C . The T h e interface i n t e r f a c e fittings f i t t i n g s between b e t w e e n flushing f l u s h i n g equipment e q u i p m e n t and a n d equipment e q u i p m e n t to t o be b e flushed f l u s h e d shall s h a l l conform c o n f o r m to t o the t h e specified s p e c i f i e d project p r o j e c t instrument i n s t r u m e n t tube-fittings t u b e - f i t t i n g s for f o r the t h e control c o n t r o l system. s y s t e m . After A f t e r completed c o m p l e t e d flushing f l u s h i n g these t h e s e fittings f i t t i n g s shall s h a l l not n o t be b e removed, r e m o v e d , but b u t plugged p l u g g e d by b y nominated n o m i n a t e d instrument i n s t r u m e n t fittings, f i t t i n g s , to t o maintain m a i n t a i n the t h e cleanliness c l e a n l i n e s s requirements. r e q u i r e m e n t s . Labels L a b e l s shall s h a l l be b e attached a t t a c h e d to t o these t h e s e sealing s e a l i n g fittings f i t t i n g s with w i t h the t h e following f o l l o w i n g text: t e x t : "System " S y s t e m flushed f l u s h e d to t o ISO I S O 4406, 4 4 0 6 , class c l a s s -/14/10. - / 1 4 / 1 0 . Only O n l y to t o be b e removed r e m o v e d by b y authorised a u t h o r i s e d personnel". p e r s o n n e l " . 9.4.2 9 . 4 . 2 Hydraulic H y d r a u l i c oil o i l Hydraulic H y d r a u l i c oil o i l type t y p e HYDRAWAY H Y D R A W A Y HVXA-15 H V X A - 1 5 LT, L T , or o r equivalent e q u i v a l e n t compatible c o m p a t i b l e Company C o m p a n y approved a p p r o v e d hydraulic h y d r a u l i c oil o i l shall s h a l l be b e used u s e d for f o r all a l l tests t e s t s and a n d flushing. f l u s h i n g . In I n some s o m e applications a p p l i c a t i o n s synthetic s y n t h e t i c hydraulic h y d r a u l i c oil o i l will w i l l be b e used. u s e d . This T h i s will w i l l be b e specified s p e c i f i e d by b y Purchaser P u r c h a s e r in i n the t h e PO. P O . 10 1 0 Surface S u r f a c e protection p r o t e c t i o n 10.1 1 0 . 1 General G e n e r a l All A l l carbon c a r b o n steel s t e e l components c o m p o n e n t s and a n d surfaces s u r f a c e s exposed e x p o s e d to t o the t h e atmosphere a t m o s p h e r e shall s h a l l be b e coated. c o a t e d . All A l l surface s u r f a c e protection p r o t e c t i o n shall s h a l l be b e according a c c o r d i n g to t o TR0042. T R 0 0 4 2 . 10.2 1 0 . 2 Colours C o l o u r s The T h e color c o l o r codes c o d e s for f o r valves v a l v e s and a n d actuators a c t u a t o r s shall s h a l l be b e according a c c o r d i n g to t o TR0042. T R 0 0 4 2 . Nitrogen N i t r o g e n bottles b o t t l e s shall s h a l l have h a v e the t h e color c o l o r green. g r e e n . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 26 2 6 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 11 1 1 Documentation D o c u m e n t a t i o n including i n c l u d i n g Life L i f e Cycle C y c l e Information I n f o r m a t i o n (LCI) ( L C I ) 11.1 1 1 . 1 General G e n e r a l Documentation D o c u m e n t a t i o n shall s h a l l be b e supplied s u p p l i e d in i n accordance a c c o r d a n c e with w i t h TR2381, T R 2 3 8 1 , TR0052 T R 0 0 5 2 (applicable ( a p p l i c a b l e for f o r project p r o j e c t specific s p e c i f i c documentation) d o c u m e n t a t i o n ) and a n d additional a d d i t i o n a l requirements r e q u i r e m e n t s specified s p e c i f i e d herein. h e r e i n . Documentation D o c u m e n t a t i o n comprises c o m p r i s e s Life L i f e Cycle C y c l e Information I n f o r m a t i o n (LCI) ( L C I ) specified s p e c i f i e d in i n TR2381 T R 2 3 8 1 and a n d Project P r o j e c t Documentation D o c u m e n t a t i o n specified s p e c i f i e d herein. h e r e i n . Project P r o j e c t Documentation D o c u m e n t a t i o n is i s documentation d o c u m e n t a t i o n needed n e e d e d in i n the t h e project p r o j e c t phase p h a s e in i n order o r d e r to t o ensure e n s u r e correct c o r r e c t quality q u a l i t y of o f delivered d e l i v e r e d valve v a l v e assemblies. a s s e m b l i e s . Project P r o j e c t Documentation D o c u m e n t a t i o n shall s h a l l not n o t be b e stored s t o r e d in i n SAP, S A P , and a n d may m a y be b e disposed d i s p o s e d by b y Purchaser P u r c h a s e r when w h e n the t h e valve v a l v e assemblies a s s e m b l i e s have h a v e been b e e n taken t a k e n into i n t o use. u s e . The T h e Supplier S u p p l i e r shall s h a l l incorporate i n c o r p o r a t e details d e t a i l s of o f sub-supplier s u b - s u p p l i e r scope s c o p e in i n their t h e i r own o w n documentation. d o c u m e n t a t i o n . Company’s C o m p a n y ’ s acceptance a c c e p t a n c e of o f Supplier’s S u p p l i e r ’ s documentation d o c u m e n t a t i o n does d o e s not n o t constitute c o n s t i t u t e approval a p p r o v a l in i n the t h e sense s e n s e that t h a t Company C o m p a n y assumes a s s u m e s responsibility r e s p o n s i b i l i t y for f o r the t h e correctness c o r r e c t n e s s of o f the t h e contents. c o n t e n t s . Documentation D o c u m e n t a t i o n from f r o m actuator a c t u a t o r supplier s u p p l i e r shall s h a l l not n o t be b e modified m o d i f i e d or o r added a d d e d new n e w or o r different d i f f e r e n t drawing d r a w i n g frames f r a m e s as a s this t h i s will w i l l reduce r e d u c e readability r e a d a b i l i t y of o f the t h e documentation. d o c u m e n t a t i o n . If I f required, r e q u i r e d , valve v a l v e supplier s u p p l i e r logo, l o g o , contractor c o n t r a c t o r logo l o g o and a n d document d o c u m e n t numbering n u m b e r i n g other o t h e r than t h a n the t h e numbering n u m b e r i n g given g i v e n by b y the t h e actuator a c t u a t o r supplier s u p p l i e r shall s h a l l be b e added a d d e d on o n the t h e original o r i g i n a l document d o c u m e n t format f o r m a t located l o c a t e d on o n available a v a i l a b l e free f r e e space s p a c e or o r as a s an a n additional a d d i t i o n a l front f r o n t page. p a g e . Page P a g e numbering n u m b e r i n g shall s h a l l not n o t be b e revised. r e v i s e d . 11.2 1 1 . 2 General G e n e r a l requirements r e q u i r e m e n t s for f o r all a l l procedures p r o c e d u r e s All A l l procedures p r o c e d u r e s shall s h a l l in i n a a condensed c o n d e n s e d and a n d concise c o n c i s e manner: m a n n e r : �  Include I n c l u d e the t h e scope s c o p e and a n d purpose p u r p o s e of o f the t h e document. d o c u m e n t . �  Include I n c l u d e all a l l Company C o m p a n y specific s p e c i f i c requirements. r e q u i r e m e n t s . �  Detail D e t a i l all a l l relevant r e l e v a n t operations, o p e r a t i o n s , checks c h e c k s and a n d tests. t e s t s . �  Describe D e s c r i b e all a l l precautions p r e c a u t i o n s to t o be b e observed. o b s e r v e d . �  Include I n c l u d e relevant r e l e v a n t health h e a l t h warnings w a r n i n g s related r e l a t e d to t o chemicals c h e m i c a l s used u s e d etc. e t c . �  Include I n c l u d e sub-suppliers s u b - s u p p l i e r s data d a t a sheets. s h e e t s . Procedures P r o c e d u r e s shall s h a l l be b e self-explanatory, s e l f - e x p l a n a t o r y , avoid a v o i d making m a k i n g reference r e f e r e n c e to t o other o t h e r support s u p p o r t documents. d o c u m e n t s . 11.3 1 1 . 3 Supplier S u p p l i e r Information I n f o r m a t i o n Requirement R e q u i r e m e n t List L i s t (SIRL) ( S I R L ) The T h e Supplier S u p p l i e r Information I n f o r m a t i o n Requirements R e q u i r e m e n t s List L i s t (SIRL) ( S I R L ) given g i v e n below b e l o w comprises c o m p r i s e s documentation d o c u m e n t a t i o n requirements r e q u i r e m e n t s additional a d d i t i o n a l to t o TR2381, T R 2 3 8 1 , and a n d defines d e f i n e s the t h e scope s c o p e of o f Project P r o j e c t Documentation. D o c u m e n t a t i o n . Submittal S u b m i t t a l time t i m e shall s h a l l be b e agreed a g r e e d with w i t h project. p r o j e c t . Table T a b l e 6 6 - - Supplier S u p p l i e r Information I n f o r m a t i o n Requirements R e q u i r e m e n t s List L i s t (SIRL) ( S I R L ) Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 27 2 7 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l Document D o c u m e n t description d e s c r i p t i o n Project P r o j e c t Documentaiton D o c u m e n t a i t o n Supplier S u p p l i e r Master M a s t e r Information I n f o r m a t i o n Register R e g i s t e r – – (SMIR) ( S M I R ) Y Y Preliminary P r e l i m i n a r y envelope e n v e l o p e dimensions d i m e n s i o n s Y Y Production P r o d u c t i o n Plan P l a n Y Y Quality Q u a l i t y Control C o n t r o l Plans P l a n s Y Y Tag T a g – – Document D o c u m e n t information i n f o r m a t i o n Y Y Aluminium A l u m i n i u m Specification S p e c i f i c a t i o n Y Y Painting P a i n t i n g Procedure(s) P r o c e d u r e ( s ) Y Y Performance P e r f o r m a n c e / / functional f u n c t i o n a l test t e s t procedures p r o c e d u r e s and a n d reports r e p o r t s Y Y Mechanical M e c h a n i c a l Completion C o m p l e t i o n / / Commissioning C o m m i s s i o n i n g Dossier D o s s i e r Y Y 11.3.1 1 1 . 3 . 1 Supplier S u p p l i e r Master M a s t e r Information I n f o r m a t i o n Register R e g i s t e r (SMIR) ( S M I R ) SMIR S M I R shall s h a l l give g i v e a a detailed d e t a i l e d listing l i s t i n g of o f indexes, i n d e x e s , drawings d r a w i n g s and a n d documents d o c u m e n t s with w i t h schedule s c h e d u l e for f o r submittal. s u b m i t t a l . The T h e SMIR S M I R should s h o u l d be b e in i n Excel E x c e l format f o r m a t and a n d shall s h a l l be b e used u s e d and a n d maintained m a i n t a i n e d by b y the t h e Supplier. S u p p l i e r . A A different d i f f e r e n t format f o r m a t may m a y be b e used u s e d as a s long l o n g as a s all a l l the t h e columns c o l u m n s in i n the t h e template t e m p l a t e above a b o v e are a r e used. u s e d . 11.3.2 1 1 . 3 . 2 Preliminary P r e l i m i n a r y envelope e n v e l o p e dimensions d i m e n s i o n s The T h e document d o c u m e n t shall s h a l l specify s p e c i f y guaranteed g u a r a n t e e d maximum m a x i m u m dimensions d i m e n s i o n s (tolerances ( t o l e r a n c e s typically t y p i c a l l y + + 0mm 0 m m / / - - 50 5 0 mm). m m ) . These T h e s e dimensions d i m e n s i o n s will w i l l be b e used u s e d for f o r space s p a c e allocation a l l o c a t i o n in i n the t h e piping p i p i n g 3D 3 D model m o d e l design. d e s i g n . Exact E x a c t dimensions d i m e n s i o n s shall s h a l l be b e confirmed c o n f i r m e d on o n detail d e t a i l / / cross c r o s s sectional s e c t i o n a l drawings d r a w i n g s (ref. ( r e f . TR2381 T R 2 3 8 1 §5.248). § 5 . 2 4 8 ) . Preliminary P r e l i m i n a r y envelope e n v e l o p e dimensions d i m e n s i o n s may m a y be b e provided p r o v i d e d in i n a a tabulated t a b u l a t e d manner m a n n e r or o r by b y issuing i s s u i n g preliminary p r e l i m i n a r y GA G A drawings d r a w i n g s containing c o n t a i n i n g maximum m a x i m u m outer o u t e r dimensions. d i m e n s i o n s . 11.3.3 1 1 . 3 . 3 Production P r o d u c t i o n plan p l a n The T h e production p r o d u c t i o n plan p l a n shall s h a l l contain c o n t a i n the t h e main m a i n production p r o d u c t i o n activities a c t i v i t i e s and a n d shall s h a l l include i n c l u d e actual a c t u a l dates. d a t e s . 11.3.4 1 1 . 3 . 4 Quality Q u a l i t y Control C o n t r o l Plans P l a n s (QCP) ( Q C P ) A A separate s e p a r a t e Quality Q u a l i t y Control C o n t r o l Plan P l a n (QCP) ( Q C P ) shall s h a l l be b e made m a d e for f o r each e a c h equipment e q u i p m e n t design, d e s i g n , but b u t the t h e various v a r i o u s plans p l a n s may m a y be b e compiled c o m p i l e d into i n t o one o n e document. d o c u m e n t . The T h e QCP Q C P shall s h a l l include i n c l u d e references r e f e r e n c e s to t o relevant r e l e v a n t documents d o c u m e n t s including i n c l u d i n g MDS. M D S . All A l l applicable a p p l i c a b l e tests t e s t s and a n d inspections i n s p e c t i o n s shall s h a l l be b e included i n c l u d e d in i n the t h e plan. p l a n . The T h e QCP Q C P shall s h a l l make m a k e reference r e f e r e n c e to t o acceptance a c c e p t a n c e criteria, c r i t e r i a , and a n d include i n c l u d e witness w i t n e s s (W), ( W ) , review r e v i e w (R) ( R ) and a n d hold h o l d (H) ( H ) points. p o i n t s . 11.3.5 1 1 . 3 . 5 Performance P e r f o r m a n c e / / functional f u n c t i o n a l test t e s t procedures p r o c e d u r e s and a n d reports r e p o r t s The T h e following f o l l o w i n g performance p e r f o r m a n c e / / functional f u n c t i o n a l test t e s t procedures p r o c e d u r e s and a n d reports r e p o r t s are a r e required: r e q u i r e d : Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 28 2 8 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l �  FAT F A T including i n c l u d i n g pressure p r e s s u r e testing t e s t i n g Test T e s t procedures p r o c e d u r e s shall s h a l l include, i n c l u d e , but b u t not n o t be b e limited l i m i t e d to: t o : �  Description D e s c r i p t i o n and a n d sequence s e q u e n c e of o f tests t e s t s to t o be b e conducted c o n d u c t e d �  Responsibilities R e s p o n s i b i l i t i e s �  Equipment E q u i p m e n t used u s e d (clamping, ( c l a m p i n g , instrumentation, i n s t r u m e n t a t i o n , etc.) e t c . ) �  Test T e s t pressures p r e s s u r e s �  Test T e s t duration d u r a t i o n �  Acceptance A c c e p t a n c e criteria c r i t e r i a �  Description D e s c r i p t i o n of o f test t e s t documentation d o c u m e n t a t i o n For F o r intelligent i n t e l l i g e n t positioners p o s i t i o n e r s with w i t h 4-20 4 - 2 0 mA m A input i n p u t and a n d HART H A R T or o r Fieldbus F i e l d b u s communication c o m m u n i c a t i o n and a n d diagnostic d i a g n o s t i c possibilities, p o s s i b i l i t i e s , a a documented d o c u m e n t e d footprint/valve f o o t p r i n t / v a l v e signature s i g n a t u r e from f r o m the t h e FAT F A T shall s h a l l be b e delivered d e l i v e r e d electronically e l e c t r o n i c a l l y in i n a a readable r e a d a b l e file f i l e format. f o r m a t . All A l l performed p e r f o r m e d tests t e s t s shall s h a l l be b e recorded, r e c o r d e d , indicating i n d i c a t i n g the t h e actual a c t u a l results/figures, r e s u l t s / f i g u r e s , and a n d the t h e records r e c o r d s shall s h a l l be b e presented p r e s e n t e d upon u p o n request r e q u e s t by b y Purchaser. P u r c h a s e r . 11.3.6 1 1 . 3 . 6 Aluminium A l u m i n i u m specification s p e c i f i c a t i o n The T h e specification s p e c i f i c a t i o n shall s h a l l include i n c l u d e standard s t a n d a r d and a n d grade, g r a d e , manufacturing m a n u f a c t u r i n g and a n d delivery d e l i v e r y condition, c o n d i t i o n , testing, t e s t i n g , NDT, N D T , certification, c e r t i f i c a t i o n , manufacturer(s), m a n u f a c t u r e r ( s ) , etc. e t c . The T h e connection c o n n e c t i o n details d e t a i l s to t o other o t h e r components, c o m p o n e n t s , to t o avoid a v o i d possible p o s s i b l e galvanic g a l v a n i c corrosion, c o r r o s i o n , shall s h a l l be b e described. d e s c r i b e d . 11.3.7 1 1 . 3 . 7 Painting P a i n t i n g procedure(s) p r o c e d u r e ( s ) Coating C o a t i n g Procedure P r o c e d u r e Specification S p e c i f i c a t i o n (CPS) ( C P S ) shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h TR0042, T R 0 0 4 2 , and a n d shall s h a l l cover c o v e r all a l l applicable a p p l i c a b l e coating c o a t i n g systems. s y s t e m s . 11.4 1 1 . 4 Mechanical M e c h a n i c a l Completion C o m p l e t i o n / / Commissioning C o m m i s s i o n i n g Dossier D o s s i e r The T h e mechanical m e c h a n i c a l completion c o m p l e t i o n (MC) ( M C ) dossier d o s s i e r consists c o n s i s t s of o f a a variety v a r i e t y of o f documents d o c u m e n t s presenting p r e s e n t i n g and a n d verifying v e r i f y i n g the t h e hook-up h o o k - u p and a n d assembly a s s e m b l y of o f the t h e actuated a c t u a t e d valves. v a l v e s . Use U s e of o f ProCoSys P r o C o S y s for f o r data d a t a recording r e c o r d i n g may m a y be b e specified s p e c i f i e d by b y Purchaser, P u r c h a s e r , compensation c o m p e n s a t i o n to t o be b e agreed. a g r e e d . 11.5 1 1 . 5 Safety S a f e t y Integrity I n t e g r i t y and a n d Reliability R e l i a b i l i t y Requirements R e q u i r e m e n t s Safety S a f e t y Integrity I n t e g r i t y and a n d Reliability R e l i a b i l i t y Requirements R e q u i r e m e n t s shall s h a l l be b e as a s per p e r TR2381 T R 2 3 8 1 section s e c t i o n 5.166. 5 . 1 6 6 . 12 1 2 Additional A d d i t i o n a l requirements r e q u i r e m e n t s 12.1 1 2 . 1 Definitions D e f i n i t i o n s and a n d abbreviations a b b r e v i a t i o n s 12.1.1 1 2 . 1 . 1 Definitions D e f i n i t i o n s Prescribing P r e s c r i b i n g definitions: d e f i n i t i o n s : Shall S h a l l Requirement R e q u i r e m e n t strictly s t r i c t l y to t o be b e followed f o l l o w e d in i n order o r d e r to t o conform c o n f o r m to t o the t h e document d o c u m e n t and a n d from f r o m (requirement) ( r e q u i r e m e n t ) which w h i c h no n o deviation d e v i a t i o n is i s permitted, p e r m i t t e d , unless u n l e s s a a deviation d e v i a t i o n permit p e r m i t is i s approved. a p p r o v e d . Should S h o u l d (recommendation) ( r e c o m m e n d a t i o n ) Indicates I n d i c a t e s that t h a t among a m o n g several s e v e r a l possibilities p o s s i b i l i t i e s one o n e is i s recommended r e c o m m e n d e d as a s particularly p a r t i c u l a r l y suitable, s u i t a b l e , without w i t h o u t mentioning m e n t i o n i n g or o r excluding e x c l u d i n g others, o t h e r s , or o r that t h a t a a certain c e r t a i n course c o u r s e of o f action a c t i o n is i s preferred p r e f e r r e d but b u t not n o t necessarily n e c e s s a r i l y required, r e q u i r e d , or o r that t h a t (in ( i n the t h e negative n e g a t i v e form) f o r m ) a a certain c e r t a i n possibility p o s s i b i l i t y or o r course c o u r s e of o f action a c t i o n is i s deprecated d e p r e c a t e d but b u t not n o t prohibited. p r o h i b i t e d . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 29 2 9 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l May M a y Indicates I n d i c a t e s a a course c o u r s e of o f action a c t i o n permissible p e r m i s s i b l e within w i t h i n the t h e limits l i m i t s of o f the t h e document. d o c u m e n t . Can C a n Statements S t a t e m e n t s of o f possibility p o s s i b i l i t y and a n d capability, c a p a b i l i t y , whether w h e t h e r material, m a t e r i a l , physical p h y s i c a l or o r causal. c a u s a l . Role R o l e definitions: d e f i n i t i o n s : Company C o m p a n y ASA. A S A . Owner O w n e r and a n d the t h e final f i n a l recipient r e c i p i e n t of o f the t h e equipment e q u i p m e n t who w h o may m a y delegate d e l e g a t e another a n o t h e r agent a g e n t as a s the t h e purchaser p u r c h a s e r of o f the t h e equipment. e q u i p m e n t . Purchaser P u r c h a s e r Owner O w n e r or o r owner's o w n e r ' s agent, a g e n t , who w h o issues i s s u e s the t h e order o r d e r and a n d specification s p e c i f i c a t i o n to t o vendor. v e n d o r . Manufacturer M a n u f a c t u r e r Original O r i g i n a l manufacturer m a n u f a c t u r e r of o f the t h e equipment. e q u i p m e n t . Vendor/Supplier V e n d o r / S u p p l i e r Manufacturer M a n u f a c t u r e r or o r manufacturer's m a n u f a c t u r e r ' s agent a g e n t that t h a t supplies s u p p l i e s the t h e equipment e q u i p m e n t and a n d is i s normally n o r m a l l y responsible r e s p o n s i b l e for f o r service s e r v i c e support. s u p p o r t . Other: O t h e r : “Drive “ D r i v e chain” c h a i n ” means m e a n s all a l l parts p a r t s and a n d components c o m p o n e n t s of o f a a valve v a l v e drive d r i v e between b e t w e e n the t h e actuator a c t u a t o r and a n d the t h e valve’s v a l v e ’ s closing c l o s i n g member, m e m b e r , including i n c l u d i n g the t h e closing c l o s i n g member m e m b e r and a n d the t h e actuator a c t u a t o r 12.1.2 1 2 . 1 . 2 Abbreviations A b b r e v i a t i o n s AFFF A F F F Aqueous A q u e o u s Film F i l m Forming F o r m i n g Foam F o a m ASME A S M E American A m e r i c a n Society S o c i e t y of o f Mechanical M e c h a n i c a l Engineers E n g i n e e r s ASTM A S T M American A m e r i c a n Society S o c i e t y for f o r Testing T e s t i n g and a n d Materials M a t e r i a l s BDV B D V Blow B l o w Down D o w n Valve V a l v e BS B S British B r i t i s h Standard S t a n d a r d BSPP B S P P British B r i t i s h Standard S t a n d a r d Pipe P i p e Parallel P a r a l l e l thread t h r e a d CCR C C R Central C e n t r a l Control C o n t r o l Room R o o m CPS C P S Coating C o a t i n g Procedure P r o c e d u r e Specification S p e c i f i c a t i o n CSDS C S D S Coating C o a t i n g System S y s t e m Data D a t a Sheet S h e e t CSO C S O Car C a r Seal S e a l Open O p e n CSC C S C Car C a r Seal S e a l Close C l o s e CR C R Concession C o n c e s s i o n Request R e q u e s t DNV D N V Det D e t Norske N o r s k e Veritas V e r i t a s DP D P Differential D i f f e r e n t i a l Pressure P r e s s u r e ESD E S D Emergency E m e r g e n c y Shut S h u t Down D o w n ESV E S V Emergency E m e r g e n c y Shutdown S h u t d o w n Valve V a l v e EPMS E P M S Engineering E n g i n e e r i n g Procurement P r o c u r e m e n t Manufacturing M a n u f a c t u r i n g Schedule S c h e d u l e FAT F A T Factory F a c t o r y Acceptance A c c e p t a n c e Test T e s t FMEA F M E A Failure F a i l u r e Modes M o d e s and a n d Effects E f f e c t s Analysis A n a l y s i s GA G A General G e n e r a l Arrangement A r r a n g e m e n t GRP G R P Glass-Reinforced G l a s s - R e i n f o r c e d Plastic P l a s t i c HIPPS H I P P S High H i g h Integrity I n t e g r i t y Pressure P r e s s u r e Protection P r o t e c t i o n System S y s t e m HV H V Hand H a n d Valve, V a l v e , actuated, a c t u a t e d , controlled c o n t r o l l e d by b y PCS P C S HP H P High H i g h Pressure P r e s s u r e IDS I D S Instrument I n s t r u m e n t Data D a t a Sheet S h e e t IEC I E C International I n t e r n a t i o n a l Electrotechnical E l e c t r o t e c h n i c a l Commission C o m m i s s i o n IP I P Ingress I n g r e s s Protection P r o t e c t i o n ISO I S O International I n t e r n a t i o n a l Organization O r g a n i z a t i o n for f o r Standardization S t a n d a r d i z a t i o n LCI L C I Life L i f e Cycle C y c l e Information I n f o r m a t i o n Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 30 3 0 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l LED L E D Light-Emitting L i g h t - E m i t t i n g Diode D i o d e NACE N A C E National N a t i o n a l Association A s s o c i a t i o n of o f Corrosion C o r r o s i o n Engineers E n g i n e e r s NDE N D E Non N o n Destructive D e s t r u c t i v e Examination E x a m i n a t i o n NEK N E K Norwegian N o r w e g i a n Electrotechnical E l e c t r o t e c h n i c a l Committee C o m m i t t e e NPT N P T National N a t i o n a l Pipe P i p e Thread T h r e a d NS N S Norwegian N o r w e g i a n Standard S t a n d a r d Association A s s o c i a t i o n OLF O L F The T h e Norwegian N o r w e g i a n Oil O i l Industry I n d u s t r y Association A s s o c i a t i o n PED P E D Pressure P r e s s u r e Equipment E q u i p m e n t Directive D i r e c t i v e PO P O Purchase P u r c h a s e Order O r d e r PCS P C S Process P r o c e s s Control C o n t r o l System S y s t e m PDS P D S Process P r o c e s s Data D a t a Sheet S h e e t PSA P S A The T h e Petroleum P e t r o l e u m Safety S a f e t y Authority A u t h o r i t y Norway N o r w a y PSD P S D Process P r o c e s s Shut S h u t Down D o w n PQR P Q R Procedure P r o c e d u r e Qualification Q u a l i f i c a t i o n Report R e p o r t QCP Q C P Quality Q u a l i t y Control C o n t r o l Plan P l a n SAS S A S Safety S a f e t y and a n d Automation A u t o m a t i o n System S y s t e m SMIR S M I R Supplier S u p p l i e r Master M a s t e r Information I n f o r m a t i o n Register R e g i s t e r SIRL S I R L Supplier S u p p l i e r Information I n f o r m a t i o n Requirement R e q u i r e m e n t List L i s t SPV S P V Simple S i m p l e Pressure P r e s s u r e Vessels V e s s e l s VDS V D S Valve V a l v e Data D a t a Sheet S h e e t WPS W P S Welding W e l d i n g Procedure P r o c e d u r e Specification S p e c i f i c a t i o n XV X V Process P r o c e s s Shutdown S h u t d o w n Valve, V a l v e , controlled c o n t r o l l e d by b y PSD P S D ZSH Z S H Position P o s i t i o n switch s w i t c h high h i g h ZSL Z S L Position P o s i t i o n switch s w i t c h low l o w 12.2 1 2 . 2 Changes C h a n g e s from f r o m previous p r e v i o u s version v e r s i o n Previous P r e v i o u s version v e r s i o n (TR0038 ( T R 0 0 3 8 ver. v e r . 5) 5 ) New N e w version v e r s i o n (TR0038 ( T R 0 0 3 8 ver. v e r . 5.01) 5 . 0 1 ) Sec. S e c . App A p p G G Affected A f f e c t e d text t e x t Removed R e m o v e d text t e x t from f r o m previous p r e v i o u s version v e r s i o n Added A d d e d text t e x t to t o previous p r e v i o u s version v e r s i o n Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Mongstad M o n g s t a d Sec. S e c . Modification, M o d i f i c a t i o n , reasoning r e a s o n i n g and a n d effect e f f e c t App A p p G G Section S e c t i o n numbers n u m b e r s of o f App A p p G G are a r e adjusted a d j u s t e d in i n compliance c o m p l i a n c e with w i t h section s e c t i o n numbers n u m b e r s of o f the t h e main m a i n document. d o c u m e n t . Requirements R e q u i r e m e n t s in i n App A p p G G are a r e unchanged. u n c h a n g e d . Previous P r e v i o u s version v e r s i o n (TR0038 ( T R 0 0 3 8 ver. v e r . 4) 4 ) New N e w version v e r s i o n (TR0038 ( T R 0 0 3 8 ver. v e r . 5) 5 ) Sec. S e c . Affected A f f e c t e d text t e x t Removed R e m o v e d text t e x t from f r o m previous p r e v i o u s version v e r s i o n Added A d d e d text t e x t to t o previous p r e v i o u s version v e r s i o n 2.2 2 . 2 Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , the t h e atmosphere a t m o s p h e r e shall s h a l l be b e considered c o n s i d e r e d humid h u m i d and a n d corrosive. c o r r o s i v e . Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , Supplier S u p p l i e r will w i l l be b e responsible r e s p o n s i b l e Sec. S e c . Modification, M o d i f i c a t i o n , reasoning r e a s o n i n g and a n d effect e f f e c t 2.2 2 . 2 Moved M o v e d to t o avoid a v o i d over-specification. o v e r - s p e c i f i c a t i o n . Potentially P o t e n t i a l l y cost c o s t saving. s a v i n g . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 31 3 1 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l for f o r supplying s u p p l y i n g equipment e q u i p m e n t suitable s u i t a b l e for f o r the t h e above a b o v e conditions. c o n d i t i o n s . 3.2 3 . 2 For F o r valves v a l v e s 8 8 inch i n c h or o r less, l e s s , a a typical t y p i c a l travel t r a v e l time t i m e may m a y be b e set s e t to t o 15 1 5 — — 8 8 seconds. s e c o n d s . 3.3.2 3 . 3 . 2 Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , an a n average a v e r a g e tube t u b e run r u n distance d i s t a n c e of o f 15 1 5 meters m e t e r s shall s h a l l be b e assumed. a s s u m e d . 3.4 3 . 4 —Ai — A i i i h h ll l l b b bl b l t t b b charged c h a r g e d to t o the t h e maximum m a x i m u m air a i r supply s u p p l y pressure p r e s s u r e requirement r e q u i r e m e n t a a leak l e a k free f r e e non- n o n - return r e t u r n valve. v a l v e . 4.1 4 . 1 —G — G lly, l l y , Unless U n l e s s otherwise o t h e r w i s e specified, s p e c i f i e d , all a l l equipment e q u i p m e n t shall s h a l l withstand w i t h s t a n d humid h u m i d and a n d corrosive c o r r o s i v e atmosphere. a t m o s p h e r e . 4.1 4 . 1 —C — C p p t t i i pl p l ti t i ( ( t t lli l l i ) ) materials m a t e r i a l s shall s h a l l not n o t be b e used u s e d (except ( e x c e p t solenoid s o l e n o i d coil c o i l and a n d limit l i m i t switch s w i t c h housings). h o u s i n g s ) . 3.2 3 . 2 Changed C h a n g e d to t o align a l i g n with w i t h requirement r e q u i r e m e n t for f o r maximum m a x i m u m travel t r a v e l time t i m e of o f 1 1 sec/inch s e c / i n c h (valve ( v a l v e size). s i z e ) . 3.3.2 3 . 3 . 2 Added A d d e d to t o avoid a v o i d over-specification. o v e r - s p e c i f i c a t i o n . Potentially P o t e n t i a l l y cost c o s t saving. s a v i n g . 3.4 3 . 4 Removed R e m o v e d due d u e to t o misalignment m i s a l i g n m e n t with w i t h control c o n t r o l schematics. s c h e m a t i c s . 4.1 4 . 1 Modified M o d i f i e d to t o avoid a v o i d over-specification o v e r - s p e c i f i c a t i o n as a s per p e r section s e c t i o n 2.2. 2 . 2 . 4.1 4 . 1 Removed R e m o v e d due d u e to t o discrepancy d i s c r e p a n c y with w i t h Table T a b l e 2 2 and a n d to t o open o p e n up u p to t o use u s e of o f plastic. p l a s t i c . Potentially P o t e n t i a l l y cost c o s t saving. s a v i n g . 4.1 4 . 1 All A l l carbon c a r b o n steel s t e e l components c o m p o n e n t s and a n d surfaces s u r f a c e s exposed e x p o s e d to t o the t h e atmosphere a t m o s p h e r e shall s h a l l be b e coated c o a t e d to t o the t h e referred r e f e r r e d surface s u r f a c e treatment t r e a t m e n t standard s t a n d a r d in i n this t h i s document. d o c u m e n t . 4.1 4 . 1 Moved M o v e d to t o chapter c h a p t e r 10 1 0 and a n d modified m o d i f i e d to t o refer r e f e r to t o TR0042. T R 0 0 4 2 . 4.3 4 . 3 External E x t e r n a l tie t i e rods r o d s 4.3 4 . 3 Added A d d e d to t o distinguish d i s t i n g u i s h between b e t w e e n internal i n t e r n a l and a n d external e x t e r n a l tie t i e rods. r o d s . Potentially P o t e n t i a l l y cost c o s t saving. s a v i n g . 4.3 4 . 3 Carbon C a r b o n steel s t e e l according a c c o r d i n g to t o ASTM A S T M A193 A 1 9 3 B7/2H, B 7 / 2 H , hot h o t dip d i p galvanized g a l v a n i z e d to t o ASTM A S T M A153, A 1 5 3 , or o r material m a t e r i a l with w i t h better b e t t e r corrosion c o r r o s i o n resistance. r e s i s t a n c e . 4.4 4 . 4 Accumulators: A c c u m u l a t o r s : AISI A I S I 316SS 3 1 6 S S or o r carbon c a r b o n steel s t e e l Air A i r reservoirs: r e s e r v o i r s : AISI A I S I 316SS 3 1 6 S S or o r carbon c a r b o n steel s t e e l 4.3 4 . 3 Added A d d e d to t o open o p e n up u p for f o r other o t h e r acceptable a c c e p t a b l e bolt b o l t materials. m a t e r i a l s . Potentially P o t e n t i a l l y cost c o s t saving. s a v i n g . 4.4 4 . 4 Added A d d e d alternative a l t e r n a t i v e material m a t e r i a l in i n open o p e n for f o r cost c o s t saving. s a v i n g . 4.6 4 . 6 Entire E n t i r e section s e c t i o n - - Table T a b l e 3 3 4.6 4 . 6 Text T e x t re-arranged r e - a r r a n g e d for f o r clarity. c l a r i t y . Base B a s e case c a s e SS316 S S 3 1 6 for f o r all a l l components. c o m p o n e n t s . MDS M D S added a d d e d for f o r alignment a l i g n m e n t with w i t h other o t h e r COMPANY C O M P A N Y documentation. d o c u m e n t a t i o n . Temperature T e m p e r a t u r e requirements r e q u i r e m e n t s removed r e m o v e d because b e c a u s e not n o t relevant. r e l e v a n t . 5.4 5 . 4 New N e w section. s e c t i o n . 5.4 5 . 4 Section S e c t i o n added a d d e d to t o include i n c l u d e requirements r e q u i r e m e n t s for f o r CPM C P M in i n line l i n e with w i t h COMPANY C O M P A N Y maintenance m a i n t e n a n c e policy. p o l i c y . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 32 3 2 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 5.4 5 . 4 Air A i r filter f i l t e r regulators r e g u l a t o r s shall s h a l l be b e provided p r o v i d e d with w i t h integral i n t e g r a l relief r e l i e f valve v a l v e and a n d micron m i c r o n filter. f i l t e r . If I f — — regulator r e g u l a t o r supply s u p p l y pressure p r e s s u r e is i s lost, l o s t , downstream d o w n s t r e a m air a i r pressure p r e s s u r e shall s h a l l be b e relieved. r e l i e v e d . 5.6.2.1 5 . 6 . 2 . 1 Instrument I n s t r u m e n t valves v a l v e s shall s h a l l be b e mounted m o u n t e d in i n accordance a c c o r d a n c e with w i t h supplier s u p p l i e r — — position p o s i t i o n and a n d contamination c o n t a m i n a t i o n can c a n affect a f f e c t the t h e valve v a l v e function. f u n c t i o n . Instrument I n s t r u m e n t ball b a l l valves v a l v e s shall s h a l l only o n l y be b e used u s e d for f o r on/off o n / o f f operation. o p e r a t i o n . 5.5 5 . 5 Sentence S e n t e n c e removed r e m o v e d because b e c a u s e the t h e necessary n e c e s s a r y functionality f u n c t i o n a l i t y is i s covered c o v e r e d elsewhere. e l s e w h e r e . 5.7.2.1 5 . 7 . 2 . 1 Text T e x t removed r e m o v e d because b e c a u s e of o f lack l a c k of o f value v a l u e and a n d covered c o v e r e d by b y need n e e d for f o r Purchaser P u r c h a s e r specification. s p e c i f i c a t i o n . All A l l instrument i n s t r u m e n t tubing t u b i n g shall s h a l l be b e in i n metric m e t r i c size. s i z e . The T h e Supplier S u p p l i e r shall s h a l l use u s e preferred p r e f e r r e d standard s t a n d a r d size s i z e but b u t shall s h a l l evaluate e v a l u a t e and a n d advise a d v i s e if i f other o t h e r outside o u t s i d e diameters d i a m e t e r s are a r e required r e q u i r e d for f o r any a n y reason. r e a s o n . The T h e following f o l l o w i n g instrument i n s t r u m e n t tubing t u b i n g outside o u t s i d e diameters d i a m e t e r s are a r e preferred: p r e f e r r e d : 10 1 0 mm, m m , 16 1 6 mm, m m , 20 2 0 mm m m and a n d 25 2 5 mm m m 5.6.2.2 5 . 6 . 2 . 2 Thread T h r e a d sizes s i z e s shall s h a l l be b e 1/4”, 1 / 4 ” , 3/8”, 3 / 8 ” , ½”, ½ ” , ¾” ¾ ” — — 1” 1 ” l l th t h p p ifi i f i requirements r e q u i r e m e n t s in i n PO’s. P O ’ s . 5.7.2.2 5 . 7 . 2 . 2 Text T e x t removed r e m o v e d because b e c a u s e of o f lack l a c k of o f value v a l u e and a n d covered c o v e r e d by b y need n e e d for f o r Purchaser P u r c h a s e r specification. s p e c i f i c a t i o n . … … NPT N P T threaded t h r e a d e d connections c o n n e c t i o n s may m a y be b e used u s e d when w h e n specifically s p e c i f i c a l l y requested r e q u e s t e d by b y Purchaser. P u r c h a s e r . This T h i s may m a y be b e inside i n s i d e plants p l a n t s where w h e r e the t h e same s a m e types t y p e s of o f connections c o n n e c t i o n s have h a v e been b e e n previously p r e v i o u s l y used. u s e d . 5.6.4 5 . 6 . 4 Purchaser P u r c h a s e r will w i l l detail d e t a i l the t h e requirements r e q u i r e m e n t s for f o r cables c a b l e s in i n the t h e PO. P O . … … Intrinsically I n t r i n s i c a l l y safe s a f e (IS) ( I S ) circuits c i r c u i t s shall s h a l l be b e coloured c o l o u r e d light l i g h t blue b l u e and a n d have h a v e Ex E x (i) ( i ) type t y p e terminals. t e r m i n a l s . Ex E x (e) ( e ) type t y p e terminals t e r m i n a l s shall s h a l l be b e used u s e d for f o r all a l l other o t h e r circuits. c i r c u i t s . All A l l terminals t e r m i n a l s _______________________________- _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - . . cross c r o s s section s e c t i o n and a n d be b e made m a d e using u s i n g crimping c r i m p i n g pins. p i n s . 5.7.1 5 . 7 . 1 —Th — T h typ t y p f f i i it i t d d ig i g ill i l l b b d d id i d d d by b y Purchaser P u r c h a s e r and a n d specified s p e c i f i e d in i n the t h e PO. P O . The T h e control c o n t r o l circuits c i r c u i t s shall s h a l l be b e designed d e s i g n e d for f o r easy e a s y maintenance m a i n t e n a n c e at a t location. l o c a t i o n . 5.7.2.1 5 . 7 . 2 . 1 Constant C o n s t a n t internal i n t e r n a l leakage l e a k a g e shall s h a l l not n o t be b e designed d e s i g n e d into i n t o a a control c o n t r o l system, s y s t e m , especially e s p e c i a l l y solenoid- s o l e n o i d - and a n d hydraulic/pneumatic h y d r a u l i c / p n e u m a t i c valves. v a l v e s . 5.7.4 5 . 7 . 4 Removed R e m o v e d because b e c a u s e of o f lack l a c k of o f value v a l u e and a n d outdated o u t d a t e d requirements. r e q u i r e m e n t s . 5.8.1 5 . 8 . 1 Removed R e m o v e d because b e c a u s e it i t needs n e e d s to t o be b e specified s p e c i f i e d by b y Purchaser. P u r c h a s e r . 5.8.2.1 5 . 8 . 2 . 1 Removed R e m o v e d because b e c a u s e it i t has h a s no n o value v a l u e or o r is i s irrelevant. i r r e l e v a n t . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 33 3 3 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l Oil-mist O i l - m i s t lubrication l u b r i c a t i o n systems s y s t e m s shall s h a l l not n o t be b e used u s e d unless u n l e s s required r e q u i r e d for f o r special s p e c i a l applications a p p l i c a t i o n s (gear ( g e a r motors m o t o r s etc.). e t c . ) . Final F i n a l layout l a y o u t arrangements a r r a n g e m e n t s proposed p r o p o s e d shall s h a l l be b e confirmed c o n f i r m e d and a n d agreed a g r e e d by b y Company C o m p a n y before b e f o r e fabrication. f a b r i c a t i o n . 5.7.2.3 5 . 7 . 2 . 3 Quick Q u i c k dump d u m p functionality f u n c t i o n a l i t y may m a y be b e considered c o n s i d e r e d when w h e n relevant r e l e v a n t to t o achieve a c h i e v e necessary n e c e s s a r y functional f u n c t i o n a l requirements, r e q u i r e m e n t s , e.g. e . g . fast f a s t operating o p e r a t i n g time. t i m e . Such S u c h functionality f u n c t i o n a l i t y involves i n v o l v e s assisting a s s i s t i n g the t h e control c o n t r o l medium m e d i u m to t o be b e evacuated e v a c u a t e d faster, f a s t e r , typically t y p i c a l l y during d u r i n g fail- f a i l - safe s a f e operation, o p e r a t i o n , and a n d should s h o u l d be b e assessed a s s e s s e d in i n conjunction c o n j u n c t i o n with w i t h the t h e requirements r e q u i r e m e n t s for f o r spring s p r i n g housing h o u s i n g in i n section s e c t i o n 7 7 as a s applicable. a p p l i c a b l e . For F o r saline s a l i n e and a n d corrosive c o r r o s i v e atmosphere a t m o s p h e r e conditions c o n d i t i o n s the t h e project/installation/plant p r o j e c t / i n s t a l l a t i o n / p l a n t shall s h a l l consider c o n s i d e r features f e a t u r e s to t o recycle r e c y c l e air/hydraulic a i r / h y d r a u l i c fluid f l u i d from f r o m the t h e spring s p r i n g chamber c h a m b e r back b a c k to t o the t h e control c o n t r o l system, s y s t e m , or o r otherwise o t h e r w i s e prevent p r e v e n t humid h u m i d air a i r and a n d moisture m o i s t u r e from f r o m moving m o v i n g in i n and a n d out o u t of o f the t h e spring s p r i n g housing. h o u s i n g . Such S u c h features f e a t u r e s should s h o u l d be b e considered c o n s i d e r e d in i n conjunction c o n j u n c t i o n with w i t h “quick “ q u i c k dump” d u m p ” functionality f u n c t i o n a l i t y of o f the t h e actuator, a c t u a t o r , and a n d shall s h a l l be b e specified s p e c i f i e d in i n the t h e PO. P O . 5.8.2.5 5 . 8 . 2 . 5 Modified M o d i f i e d to t o align a l i g n with w i t h policy p o l i c y for f o r closed c l o s e d spring s p r i n g housings h o u s i n g s and a n d avoid a v o i d potential p o t e n t i a l internal i n t e r n a l corrosion. c o r r o s i o n . 5.8.2.6 5 . 8 . 2 . 6 New N e w section. s e c t i o n . 5.8.2.6 5 . 8 . 2 . 6 Requirement R e q u i r e m e n t for f o r local l o c a l reset r e s e t function f u n c t i o n added a d d e d to t o align a l i g n with w i t h Field F i e l d Instrument I n s t r u m e n t policy. p o l i c y . 5.7.3 5 . 7 . 3 All A l l components c o m p o n e n t s required r e q u i r e d for f o r controlling c o n t r o l l i n g the t h e movement m o v e m e n t of o f the t h e hydraulic/pneumatic h y d r a u l i c / p n e u m a t i c operated o p e r a t e d valves, v a l v e s , such s u c h as a s solenoid s o l e n o i d valves, v a l v e s , pilot p i l o t valves, v a l v e s , manual m a n u a l valves, v a l v e s , pressure p r e s s u r e indicators, i n d i c a t o r s , air a i r filter f i l t e r regulators, r e g u l a t o r s , junction j u n c t i o n boxes b o x e s etc., e t c . , Control C o n t r o l circuits c i r c u i t s shall s h a l l be b e mounted m o u n t e d onto o n t o a a plate p l a t e (min. ( m i n . 3 3 mm m m thickness) t h i c k n e s s ) supported s u p p o r t e d by b y angle a n g l e framework. f r a m e w o r k . 5.7.3 5 . 7 . 3 Control C o n t r o l circuits c i r c u i t s for f o r ESV E S V valves v a l v e s and a n d valves v a l v e s installed i n s t a l l e d in i n exposed e x p o s e d areas a r e a s saliferious s a l i f e r i o u s atmospheres a t m o s p h e r e s shall s h a l l be b e mounted m o u n t e d inside i n s i d e a a cabinet c a b i n e t with w i t h a a quick- q u i c k - lock l o c k hinged h i n g e d door d o o r with w i t h door d o o r stop. s t o p . 5.7.3 5 . 7 . 3 Direct D i r e c t access a c c e s s shall s h a l l be b e provided p r o v i d e d for f o r calibration c a l i b r a t i o n and a n d maintenance m a i n t e n a n c e of o f all a l l instruments. i n s t r u m e n t s . It I t shall s h a l l be b e possible p o s s i b l e to t o remove r e m o v e individual i n d i v i d u a l components c o m p o n e n t s without w i t h o u t 5.8.3 5 . 8 . 3 Modified M o d i f i e d for f o r simplicity. s i m p l i c i t y . 5.8.3 5 . 8 . 3 Modified M o d i f i e d for f o r clarity. c l a r i t y . 5.8.3 5 . 8 . 3 Removed R e m o v e d because b e c a u s e of o f lack l a c k of o f value. v a l u e . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 34 3 4 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 6.1 6 . 1 —h — h i i g g t t i i t t t t d d components c o m p o n e n t s (N/A ( N / A for f o r “compact “ c o m p a c t type”). t y p e ” ) . —6.1 — 6 . 1 G G l l Requirements R e q u i r e m e n t s specified s p e c i f i e d for f o r electrical e l e c t r i c a l operation o p e r a t i o n is i s default d e f a u l t requirements. r e q u i r e m e n t s . Other O t h e r or o r additional a d d i t i o n a l requirements r e q u i r e m e n t s may m a y be b e specified s p e c i f i e d in i n the t h e PO. P O . The T h e electric e l e c t r i c actuators a c t u a t o r s may m a y be b e considered c o n s i d e r e d used u s e d for f o r "fail " f a i l safe" s a f e " applications a p p l i c a t i o n s based b a s e d on o n final f i n a l user u s e r evaluations. e v a l u a t i o n s . This T h i s shall s h a l l then t h e n be b e stated s t a t e d in i n the t h e PO. P O . Removed R e m o v e d because b e c a u s e of o f lack l a c k of o f value. v a l u e . 6.2 6 . 2 6.2 6 . 2 Design D e s i g n — — integrated i n t e g r a t e d unit u n i t comprising c o m p r i s i n g an a n electric e l e c t r i c motor, m o t o r , gearbox, g e a r b o x , hand h a n d wheel, w h e e l , reversing r e v e r s i n g starter, s t a r t e r , local l o c a l on/off o n / o f f control c o n t r o l facilities, f a c i l i t i e s , and a n d local l o c a l on/off/remote o n / o f f / r e m o t e selector s e l e c t o r switch s w i t c h with w i t h padlock p a d l o c k facility. f a c i l i t y . Hand H a n d wheel w h e e l for f o r manual m a n u a l operation o p e r a t i o n shall s h a l l be b e included i n c l u d e d as a s standard s t a n d a r d for f o r electric e l e c t r i c actuators. a c t u a t o r s . 6.2 6 . 2 An A n option o p t i o n for f o r fieldbus f i e l d b u s operation o p e r a t i o n from f r o m the t h e PCS P C S system s y s t e m is i s required. r e q u i r e d . 6.3 6 . 3 Electric E l e c t r i c motors m o t o r s shall s h a l l be b e in i n accordance a c c o r d a n c e with w i t h the t h e requirements r e q u i r e m e n t s as a s specified s p e c i f i e d in i n TR3122 T R 3 1 2 2 sections s e c t i o n s 2.1, 2 . 1 , --------- - - - - - - - - - 2.2, 2 . 2 , 3.3, 3 . 3 , and a n d 3.4, 3 . 4 , ----- - - - - - 3.5. 3 . 5 . and a n d 3.10. 3 . 1 0 . 6.3.1 6 . 3 . 1 Testing T e s t i n g of o f electric e l e c t r i c motors m o t o r s shall s h a l l be b e performed p e r f o r m e d in i n accordance a c c o r d a n c e with w i t h TR3122 T R 3 1 2 2 section s e c t i o n 5.2. 5 . 2 . — — 6.1 6 . 1 Removed R e m o v e d because b e c a u s e functionality f u n c t i o n a l i t y is i s covered c o v e r e d elsewhere. e l s e w h e r e . 6.1 6 . 1 Modified M o d i f i e d for f o r alignment a l i g n m e n t and a n d clarity. c l a r i t y . 6.2.1 6 . 2 . 1 Modified M o d i f i e d to t o make m a k e suitable s u i t a b l e in i n accordance a c c o r d a n c e with w i t h electrical e l e c t r i c a l actuator a c t u a t o r requirements. r e q u i r e m e n t s . 6.2.2 6 . 2 . 2 Modified M o d i f i e d to t o refer r e f e r to t o test t e s t requirements r e q u i r e m e n t s relevant r e l e v a n t to t o electrical e l e c t r i c a l actuators. a c t u a t o r s . 6.3.2 6 . 3 . 2 Entire E n t i r e section s e c t i o n removed r e m o v e d because b e c a u s e the t h e required r e q u i r e d functions f u n c t i o n s are a r e covered c o v e r e d elsewhere e l s e w h e r e in i n the t h e electrical e l e c t r i c a l system. s y s t e m . 6.5 6 . 5 On/off O n / o f f valves v a l v e s with w i t h electrical e l e c t r i c a l actuators a c t u a t o r s —h — h ll l l h h th t h p p ibility i b i l i t y f f i i l l communication. c o m m u n i c a t i o n . 6.4 6 . 4 Removed R e m o v e d because b e c a u s e requirements r e q u i r e m e n t s are a r e covered c o v e r e d elsewhere. e l s e w h e r e . Control C o n t r o l of o f non-safety n o n - s a f e t y on/off o n / o f f valves v a l v e s (HV) ( H V ) with w i t h electrical e l e c t r i c a l actuators a c t u a t o r s should s h o u l d be b e done d o n e with w i t h serial s e r i a l communication c o m m u n i c a t i o n links l i n k s preferably p r e f e r a b l y using u s i n g Foundation F o u n d a t i o n Fieldbus F i e l d b u s or o r profibus p r o f i b u s communication c o m m u n i c a t i o n protocols. p r o t o c o l s . Other O t h e r Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 35 3 5 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l — — i i ti t i p p t t l l lik l i k db d b may m a y also a l s o be b e considered c o n s i d e r e d but b u t shall s h a l l be b e evaluated e v a l u a t e d by b y Company. C o m p a n y . 6.6 6 . 6 The T h e following f o l l o w i n g external e x t e r n a l monitoring m o n i t o r i n g shall s h a l l be b e possible: p o s s i b l e : 3) 3 ) Local L o c a l selector s e l e c t o r switch s w i t c h in i n Remote R e m o t e position p o s i t i o n —i — i g g i i di d i id i d l l ig i g l l cabling. c a b l i n g . 4) 4 ) Actuator A c t u a t o r available a v a i l a b l e for f o r external e x t e r n a l control c o n t r o l 5) 5 ) Motor M o t o r tripped t r i p p e d 7.1 7 . 1 Spring S p r i n g housings h o u s i n g s and a n d unpressurized u n p r e s s u r i z e d parts p a r t s of o f the t h e piston p i s t o n cylinders c y l i n d e r s shall s h a l l be b e of o f closed c l o s e d design d e s i g n and a n d not n o t exposed e x p o s e d to t o atmosphere a t m o s p h e r e internally. i n t e r n a l l y . This T h i s can c a n be b e achieved a c h i e v e d by b y sealing s e a l i n g the t h e housing h o u s i n g or o r e.g. e . g . connecting c o n n e c t i n g to t o instrument i n s t r u m e n t air. a i r . 6.5 6 . 5 Removed R e m o v e d because b e c a u s e requirements r e q u i r e m e n t s are a r e covered c o v e r e d elsewhere. e l s e w h e r e . Individual I n d i v i d u a l cabling c a b l i n g not n o t needed. n e e d e d . 7.1 7 . 1 Requirement R e q u i r e m e n t added a d d e d to t o avoid a v o i d internal i n t e r n a l corrosion. c o r r o s i o n . 7.2 7 . 2 —BS — B S 2915ISO 2 9 1 5 I S O 4126-2 4 1 2 6 - 2 7.2.1 7 . 2 . 1 Changed C h a n g e d standard s t a n d a r d because b e c a u s e of o f superseding. s u p e r s e d i n g . 7.2.1 7 . 2 . 1 For F o r all a l l accumulators a c c u m u l a t o r s pre-charge p r e - c h a r g e graphs g r a p h s shall s h a l l be b e made m a d e showing s h o w i n g the t h e pre-charge p r e - c h a r g e pressure p r e s s u r e of o f nitrogen n i t r o g e n under u n d e r different d i f f e r e n t ambient a m b i e n t temperatures. t e m p e r a t u r e s . The T h e graph g r a p h shall s h a l l cover c o v e r the t h e specified s p e c i f i e d operating o p e r a t i n g temperature t e m p e r a t u r e range r a n g e in i n steps s t e p s of o f 5 5 0 0 C. C . The T h e graphs g r a p h s shall s h a l l be b e a a part p a r t of o f “Sizing “ S i z i n g and a n d calculations” c a l c u l a t i o n s ” and a n d a a copy c o p y shall s h a l l also a l s o be b e enclosed e n c l o s e d with w i t h the t h e accumulators a c c u m u l a t o r s at a t delivery. d e l i v e r y . — — shall s h a l l be b e made m a d e in i n accordance a c c o r d a n c e with w i t h requirements r e q u i r e m e n t s specified s p e c i f i e d in i n 11.6.21 1 1 . 6 . 2 1 “Sizing “ S i z i n g and a n d calculations”. c a l c u l a t i o n s ” . 7.2.2 7 . 2 . 2 Text T e x t reintroduced r e i n t r o d u c e d due d u e to t o previous p r e v i o u s wrongful w r o n g f u l removal. r e m o v a l . Text T e x t removed r e m o v e d because b e c a u s e requirement r e q u i r e m e n t is i s located l o c a t e d in i n TR2381. T R 2 3 8 1 . 7.2.1 7 . 2 . 1 Accumulators A c c u m u l a t o r s shall s h a l l have h a v e max/min m a x / m i n marking m a r k i n g of o f piston p i s t o n position. p o s i t i o n . 7.3 7 . 3 The T h e spring s p r i n g and a n d spring s p r i n g housing h o u s i n g shall s h a l l be b e produced p r o d u c e d of o f materials m a t e r i a l s resistant r e s i s t a n t to t o — — minimize m i n i m i z e corrosion c o r r o s i o n due d u e to t o humid h u m i d and a n d corrosive c o r r o s i v e atmosphere. a t m o s p h e r e . Where W h e r e the t h e actuator a c t u a t o r design d e s i g n is i s such s u c h that t h a t the t h e volume v o l u m e inside i n s i d e the t h e spring s p r i n g chamber c h a m b e r varies v a r i e s as a s the t h e valve v a l v e is i s operated, o p e r a t e d , the t h e spring s p r i n g housing h o u s i n g shall s h a l l be b e fitted f i t t e d with w i t h two t w o ports p o r t s located l o c a t e d as a s far f a r apart a p a r t from f r o m each e a c h other o t h e r as a s practicably p r a c t i c a b l y possible p o s s i b l e (i.e. ( i . e . on o n opposing o p p o s i n g sides s i d e s of o f the t h e cylinder c y l i n d e r and a n d towards t o w a r d s the t h e highest h i g h e s t and a n d lowest l o w e s t points) p o i n t s ) to t o allow a l l o w for f o r efficient e f f i c i e n t flushing. f l u s h i n g . 7.2.2 7 . 2 . 2 Text T e x t moved m o v e d from f r o m chapter c h a p t e r 8. 8 . 7.3 7 . 3 Text T e x t removed r e m o v e d because b e c a u s e of o f added a d d e d requirement r e q u i r e m e n t for f o r closed c l o s e d spring s p r i n g chamber c h a m b e r and a n d coverage c o v e r a g e in i n chapter c h a p t e r 4. 4 . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 36 3 6 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 7.4 7 . 4 The T h e adapter a d a p t e r stool s t o o l (connecting ( c o n n e c t i n g the t h e actuator a c t u a t o r to t o the t h e valve) v a l v e ) shall s h a l l be b e of o f a a tubular t u b u l a r — — of o f inertia i n e r t i a in i n the t h e longitudinal l o n g i t u d i n a l plane p l a n e as a s in i n the t h e transverse t r a n s v e r s e plane p l a n e (planes ( p l a n e s intersecting i n t e r s e c t i n g through t h r o u g h valve v a l v e stem). s t e m ) . The T h e tube t u b e diameter d i a m e t e r shall s h a l l not n o t be b e less l e s s than t h a n 40 4 0 % % of o f the t h e valve v a l v e bonnet b o n n e t diameter. d i a m e t e r . 7.4 7 . 4 Modified M o d i f i e d for f o r clarity. c l a r i t y . A A fabricatedOther f a b r i c a t e d O t h e r designs d e s i g n s of o f equal e q u a l strength s t r e n g t h may m a y be b e accepted a c c e p t e d by b y Company C o m p a n y by b y subject s u b j e c t to t o an a n approved a p p r o v e d CR. C R . 7.4 7 . 4 For F o r open o p e n adaptor a d a p t o r stool s t o o l designs d e s i g n s all a l l components c o m p o n e n t s (including ( i n c l u d i n g actuator a c t u a t o r components) c o m p o n e n t s ) exposed e x p o s e d to t o atmosphere a t m o s p h e r e shall s h a l l be b e SS S S 316 3 1 6 or o r with w i t h better b e t t e r corrosion c o r r o s i o n resistance. r e s i s t a n c e . 8.1 8 . 1 Identification I d e n t i f i c a t i o n plates p l a t e s shall s h a l l be b e of o f stainless s t a i n l e s s —t — t l l d d h h t t g g l l h h p p . . Stainless S t a i n l e s s steel s t e e l drive d r i v e screws s c r e w s or o r stainless s t a i n l e s s steel s t e e l wire w i r e shall s h a l l be b e the t h e method m e t h o d of o f fastening f a s t e n i n g the t h e plates. p l a t e s . Adhesives A d h e s i v e s shall s h a l l not n o t be b e used. u s e d . 8.1 8 . 1 —A — A l l t t h h ll l l h h / / i i marking m a r k i n g of o f piston p i s t o n position. p o s i t i o n . 8.1.1 8 . 1 . 1 All A l l actuators, a c t u a t o r s , and a n d the t h e control c o n t r o l panels p a n e l s if i f they t h e y are a r e separate, s e p a r a t e , shall s h a l l be b e provided p r o v i d e d with w i t h a a permanent p e r m a n e n t identification i d e n t i f i c a t i o n plate p l a t e made m a d e of o f a a rustproof r u s t p r o o f material. m a t e r i a l . All A l l metallic m e t a l l i c components c o m p o n e n t s shall s h a l l be b e made m a d e from f r o m AISI A I S I 316. 3 1 6 . The T h e permanent p e r m a n e n t identification i d e n t i f i c a t i o n plate p l a t e shall s h a l l be b e suitable s u i t a b l e for f o r UV, U V , grease, g r e a s e , applicable a p p l i c a b l e temperature, t e m p e r a t u r e , and a n d shall s h a l l be b e designed d e s i g n e d to t o be b e clearly c l e a r l y legible l e g i b l e for f o r the t h e actuator a c t u a t o r design d e s i g n life. l i f e . The T h e permanent p e r m a n e n t identification i d e n t i f i c a t i o n plate p l a t e shall s h a l l be b e securely s e c u r e l y fastened f a s t e n e d after a f t e r coating c o a t i n g is i s completed, c o m p l e t e d , located l o c a t e d so s o that t h a t it i t is i s easily e a s i l y accessible. a c c e s s i b l e . Possible P o s s i b l e rivets r i v e t s shall s h a l l be b e in i n stainless s t a i n l e s s steel, s t e e l , and a n d use u s e of o f wire w i r e is i s not n o t acceptable. a c c e p t a b l e . Marking M a r k i n g on o n the t h e permanent p e r m a n e n t identification i d e n t i f i c a t i o n plate p l a t e shall s h a l l be b e clearly c l e a r l y legible, l e g i b l e , and a n d shall s h a l l at a t least l e a s t include i n c l u d e the t h e following f o l l o w i n g information. i n f o r m a t i o n . — — , , are a r e separate, s e p a r a t e , shall s h a l l be b e furnished f u r n i s h e d with w i t h permanent p e r m a n e n t identification i d e n t i f i c a t i o n plates, p l a t e s , and a n d the t h e following f o l l o w i n g information i n f o r m a t i o n shall s h a l l be b e shown s h o w n as a s a a minimum: m i n i m u m : �  Manufacturers M a n u f a c t u r e r s name n a m e or o r trademark t r a d e m a r k 7.4 7 . 4 Added A d d e d to t o avoid a v o i d corrosion. c o r r o s i o n . 8.1.1 8 . 1 . 1 Aligned A l i g n e d with w i t h TR2000 T R 2 0 0 0 and a n d moved. m o v e d . Moved M o v e d to t o chapter c h a p t e r 7.2.2. 7 . 2 . 2 . 8.1.1 8 . 1 . 1 Requirements R e q u i r e m e n t s aligned a l i g n e d with w i t h TR2000. T R 2 0 0 0 . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 37 3 7 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 8.1.2 8 . 1 . 2 Unless U n l e s s otherwise o t h e r w i s e stated s t a t e d in i n the t h e purchase p u r c h a s e order o r d e r the t h e actuator a c t u a t o r shall s h a l l in i n addition a d d i t i o n be b e supplied s u p p l i e d with w i t h a a temporary t e m p o r a r y identification i d e n t i f i c a t i o n plate p l a t e of o f rustproof r u s t p r o o f material m a t e r i a l with w i t h the t h e following f o l l o w i n g information i n f o r m a t i o n clearly c l e a r l y legible: l e g i b l e : Unless U n l e s s otherwise o t h e r w i s e stated s t a t e d in i n the t h e purchase p u r c h a s e order o r d e r the t h e valve v a l v e shall s h a l l additionally a d d i t i o n a l l y be b e supplied s u p p l i e d with w i t h a a temporary t e m p o r a r y identification i d e n t i f i c a t i o n plate p l a t e with w i t h the t h e following f o l l o w i n g information: i n f o r m a t i o n : 8.2.3 8 . 2 . 3 Signs S i g n s and a n d service s e r v i c e designations d e s i g n a t i o n s on o n actuators a c t u a t o r s shall s h a l l for f o r operational o p e r a t i o n a l and a n d maintenance m a i n t e n a n c e purposes p u r p o s e s be b e provided p r o v i d e d in i n the t h e official o f f i c i a l local l o c a l language l a n g u a g e of o f the t h e country c o u n t r y where w h e r e the t h e facilities f a c i l i t i e s are a r e locatedNative l o c a t e d N a t i v e language. l a n g u a g e . 9.1 9 . 1 Company C o m p a n y reserves r e s e r v e s the t h e right r i g h t to t o carry c a r r y out o u t inspections i n s p e c t i o n s and a n d witness w i t n e s s tests t e s t s at a t any a n y time t i m e during d u r i n g manufacture. m a n u f a c t u r e . The T h e Supplier S u p p l i e r shall s h a l l notify n o t i f y the t h e Purchaser P u r c h a s e r two t w o weeks w e e k s in i n advance a d v a n c e of o f any a n y scheduled s c h e d u l e d inspections i n s p e c t i o n s and a n d tests. t e s t s . 8.1.2 8 . 1 . 2 Requirements R e q u i r e m e n t s aligned a l i g n e d with w i t h TR2000. T R 2 0 0 0 . 8.2.3 8 . 2 . 3 Requirement R e q u i r e m e n t clarified. c l a r i f i e d . Section S e c t i o n removed r e m o v e d from f r o m this t h i s document d o c u m e n t because b e c a u s e the t h e scope s c o p e of o f inspections i n s p e c t i o n s shall s h a l l be b e agreed a g r e e d with w i t h purchaser p u r c h a s e r case-by-case. c a s e - b y - c a s e . The T h e Purchaser's P u r c h a s e r ' s representative r e p r e s e n t a t i v e shall s h a l l have h a v e entry e n t r y to t o all a l l those t h o s e parts p a r t s of o f the t h e Supplier's S u p p l i e r ' s works, w o r k s , which w h i c h are a r e concerned c o n c e r n e d with w i t h the t h e manufacture m a n u f a c t u r e of o f equipment e q u i p m e n t included i n c l u d e d in i n these t h e s e technical t e c h n i c a l requirements. r e q u i r e m e n t s . They T h e y shall s h a l l be b e afforded a f f o r d e d all a l l reasonable r e a s o n a b l e facilities f a c i l i t i e s to t o be b e satisfied s a t i s f i e d that t h a t the t h e work w o r k and a n d goods g o o d s are a r e being b e i n g supplied s u p p l i e d in i n accordance a c c o r d a n c e with w i t h these t h e s e technical t e c h n i c a l requirements. r e q u i r e m e n t s . This T h i s shall s h a l l include i n c l u d e all a l l items i t e m s of o f equipment e q u i p m e n t subcontracted s u b c o n t r a c t e d by b y Supplier. S u p p l i e r . 9.2 9 . 2 All A l l performed p e r f o r m e d tests t e s t s shall s h a l l be b e recorded, r e c o r d e d , indicating i n d i c a t i n g the t h e actual a c t u a l results/figures. r e s u l t s / f i g u r e s . 9.3.1 9 . 3 . 1 All A l l performed p e r f o r m e d tests t e s t s shall s h a l l be b e recorded r e c o r d e d with w i t h their t h e i r results, r e s u l t s , and a n d records r e c o r d s shall s h a l l be b e presented p r e s e n t e d upon u p o n request r e q u e s t by b y Purchaser. P u r c h a s e r . Electrical E l e c t r i c a l actuators a c t u a t o r s shall s h a l l be b e tested t e s t e d in i n accordance a c c o r d a n c e with w i t h ISO I S O 12490 1 2 4 9 0 section s e c t i o n 13.5. 1 3 . 5 . Verification V e r i f i c a t i o n of o f the t h e power p o w e r requirement r e q u i r e m e n t and a n d consumption c o n s u m p t i o n shall s h a l l be b e performed p e r f o r m e d and a n d documented. d o c u m e n t e d . 9.1 9 . 1 Moved M o v e d to t o chapter c h a p t e r 11. 1 1 . 9.2.1 9 . 2 . 1 Moved M o v e d to t o chapter c h a p t e r 11. 1 1 . 9.3.4 9 . 3 . 4 Section S e c t i o n added a d d e d to t o specify s p e c i f y requirements r e q u i r e m e n t s for f o r testing t e s t i n g of o f electrical e l e c t r i c a l actuators. a c t u a t o r s . 9.5 9 . 5 The T h e procedure p r o c e d u r e shall s h a l l be b e submitted s u b m i t t e d to t o Company C o m p a n y for f o r review. r e v i e w . 10.1 1 0 . 1 All A l l carbon c a r b o n steel s t e e l components c o m p o n e n t s and a n d surfaces s u r f a c e s exposed e x p o s e d to t o the t h e atmosphere a t m o s p h e r e shall s h a l l be b e coated. c o a t e d . 9.4.1 9 . 4 . 1 Removed R e m o v e d because b e c a u s e not n o t necessary n e c e s s a r y for f o r Company C o m p a n y review. r e v i e w . 10.1 1 0 . 1 Moved M o v e d from f r o m chapter c h a p t e r 4. 4 . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 38 3 8 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l 10.1 1 0 . 1 When W h e n coating c o a t i n g is i s specified, s p e c i f i e d , all a l l external e x t e r n a l surfaces s u r f a c e s shall s h a l l be b e coated. c o a t e d . An A n external e x t e r n a l surface s u r f a c e is i s a a surface s u r f a c e that t h a t will w i l l be b e exposed e x p o s e d —t — t th t h t t ph p h ft f t th t h valve/actuator/gear v a l v e / a c t u a t o r / g e a r box b o x is i s assembled. a s s e m b l e d . 10.1 1 0 . 1 Removed R e m o v e d because b e c a u s e covered c o v e r e d by b y TR0042. T R 0 0 4 2 . In I n the t h e event e v e n t that t h a t coating c o a t i n g inspectors i n s p e c t o r s qualified q u a l i f i e d to t o NACE, N A C E , FROSIO F R O S I O or o r ICorr I C o r r as a s specified s p e c i f i e d are a r e not n o t available, a v a i l a b l e , Company C o m p a n y can c a n consider c o n s i d e r accepting a c c e p t i n g alternative a l t e r n a t i v e qualification q u a l i f i c a t i o n of o f inspectors i n s p e c t o r s from f r o m the t h e painting p a i n t i n g shops. s h o p s . The T h e acceptance a c c e p t a n c e shall s h a l l be b e formalized f o r m a l i z e d by b y a a CR C R including i n c l u d i n g documentation d o c u m e n t a t i o n of o f alternative a l t e r n a t i v e qualification. q u a l i f i c a t i o n . The T h e approval a p p r o v a l of o f the t h e CR C R may m a y require r e q u i r e a a verification v e r i f i c a t i o n of o f the t h e paint p a i n t shop s h o p and a n d will w i l l be b e agreed a g r e e d from f r o m case c a s e to t o case. c a s e . The T h e quality q u a l i t y of o f the t h e coating c o a t i n g work w o r k will w i l l be b e followed f o l l o w e d closely c l o s e l y and a n d any a n y failure f a i l u r e to t o meet m e e t quality q u a l i t y requirements r e q u i r e m e n t s following f o l l o w i n g alternative a l t e r n a t i v e inspector i n s p e c t o r qualification q u a l i f i c a t i o n acceptance a c c e p t a n c e may m a y lead l e a d to t o withdrawal w i t h d r a w a l of o f the t h e concession. c o n c e s s i o n . 11 1 1 Entire E n t i r e chapter c h a p t e r modified m o d i f i e d and a n d aligned a l i g n e d with w i t h other o t h e r MEC M E C TRs. T R s . 12.1.1 1 2 . 1 . 1 “Company” “ C o m p a n y ” means m e a n s or o r The T h e Group G r o u p for f o r projects p r o j e c t s with w i t h more m o r e than t h a n — — . . 12.1.1 1 2 . 1 . 1 Not N o t required r e q u i r e d in i n this t h i s document. d o c u m e n t . "Purchaser" " P u r c h a s e r " means m e a n s any a n y other o t h e r party p a r t y issuing i s s u i n g the t h e PO P O to t o Supplier. S u p p l i e r . “Supplier” “ S u p p l i e r ” means m e a n s the t h e party p a r t y who w h o supplies s u p p l i e s or o r manufactures m a n u f a c t u r e s equipment e q u i p m e n t against a g a i n s t the t h e PO P O from f r o m Purchaser. P u r c h a s e r . E.2 E . 2 Signal S i g n a l Typ— T y p — Removed R e m o v e d by b y Snorre S n o r r e A. A . Solenoid S o l e n o i d valves v a l v e s EX(m), E X ( m ) , End E n d connection c o n n e c t i o n EExi E E x i 24VDC 2 4 V D C E.2 E . 2 Typical T y p i c a l schematic s c h e m a t i c control c o n t r o l circuits c i r c u i t s for f o r hydraulic h y d r a u l i c and a n d pneumatic p n e u m a t i c actuated a c t u a t e d valves v a l v e s for f o r Snorre S n o r r e A A shown s h o w n in i n section s e c t i o n E.7. E . 7 . Removed R e m o v e d due d u e to t o lack l a c k of o f value. v a l u e . E.3 E . 3 Table T a b l e slightly s l i g h t l y modified m o d i f i e d Modified M o d i f i e d by b y Snorre S n o r r e A. A . E.4 E . 4 For F o r project p r o j e c t procurement p r o c u r e m e n t the t h e sizing s i z i n g requirements r e q u i r e m e n t s of o f section s e c t i o n 3.3 3 . 3 shall s h a l l apply. a p p l y . The T h e following f o l l o w i n g sizing s i z i n g factors f a c t o r s shall s h a l l be b e Section S e c t i o n added a d d e d to t o avoid a v o i d over- o v e r - dimensioning d i m e n s i o n i n g in i n connection c o n n e c t i o n with w i t h historical h i s t o r i c a l equipment. e q u i p m e n t . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 39 3 9 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l used u s e d for f o r replacement r e p l a c e m e n t of o f existing e x i s t i n g actuators a c t u a t o r s and a n d complete c o m p l e t e valve/actuator v a l v e / a c t u a t o r units u n i t s due d u e to t o valve v a l v e design d e s i g n (stem ( s t e m capacity), c a p a c i t y ) , layout l a y o u t constraints c o n s t r a i n t s and/or a n d / o r accumulator a c c u m u l a t o r size: s i z e : �  Hydraulic/electrical H y d r a u l i c / e l e c t r i c a l actuators a c t u a t o r s shall s h a l l have h a v e a a break-out b r e a k - o u t torque/force t o r q u e / f o r c e with w i t h a a minimum m i n i m u m sizing s i z i n g factor f a c t o r of o f 1.25. 1 . 2 5 . �  End E n d torque/force t o r q u e / f o r c e for f o r a a spring s p r i n g return r e t u r n actuator a c t u a t o r shall s h a l l have h a v e a a minimum m i n i m u m sizing s i z i n g factor f a c t o r of o f 1.25. 1 . 2 5 . Nominal N o m i n a l hydraulic h y d r a u l i c supply s u p p l y pressure p r e s s u r e used u s e d for f o r sizing s i z i n g shall s h a l l be b e 200 2 0 0 barg. b a r g . E.5 E . 5 Section S e c t i o n added. a d d e d . Added A d d e d by b y Snorre S n o r r e A. A . E.4 E . 4 Air A i r filter f i l t e r regulator, r e g u l a t o r , Fairchild, F a i r c h i l d , 316SS 3 1 6 S S E.6 E . 6 Removed R e m o v e d by b y Snorre S n o r r e A. A . E.4 E . 4 Local L o c a l control c o n t r o l panel p a n e l – – hydraulic h y d r a u l i c Oceaneering O c e a n e e r i n g Rotator R o t a t o r Norway N o r w a y AS A S E.6 E . 6 S1-AA-PAT-0009 S 1 - A A - P A T - 0 0 0 9 S1-AA-PAT-0010 S 1 - A A - P A T - 0 0 1 0 E.6 E . 6 Added A d d e d by b y Snorre S n o r r e A. A . E.8 E . 8 Added A d d e d by b y Snorre S n o r r e A. A . App A p p G G Appendix A p p e n d i x added a d d e d to t o document d o c u m e n t Added A d d e d by b y Mongstad. M o n g s t a d . 12.3 1 2 . 3 References R e f e r e n c e s All A l l work w o r k specified, s p e c i f i e d , shall s h a l l where w h e r e referred r e f e r r e d be b e strictly s t r i c t l y in i n the t h e accordance a c c o r d a n c e with w i t h applicable a p p l i c a b l e sections s e c t i o n s of o f the t h e latest l a t e s t editions e d i t i o n s of o f the t h e following f o l l o w i n g general g e n e r a l or o r regional r e g i o n a l codes, c o d e s , standards s t a n d a r d s and a n d regulations r e g u l a t i o n s (and ( a n d their t h e i r current c u r r e n t amendments): a m e n d m e n t s ) : Referred R e f e r r e d std. s t d . Description D e s c r i p t i o n APOS A P O S DW-T10-01 D W - T 1 0 - 0 1 Surface S u r f a c e Wellhead W e l l h e a d and a n d Christmas C h r i s t m a s Tree T r e e System S y s t e m ASME A S M E VIII V I I I Boiler B o i l e r & & Pressure P r e s s u r e Vessel V e s s e l Code, C o d e , Section S e c t i o n VIII, V I I I , Division D i v i s i o n 1 1 and a n d 2 2 ASME A S M E B1.20.1 B 1 . 2 0 . 1 Pipe P i p e Threads, T h r e a d s , General G e n e r a l Purpose P u r p o s e (Inch) ( I n c h ) ASME A S M E B1.20.2M B 1 . 2 0 . 2 M Pipe P i p e Threads, T h r e a d s , 60 6 0 deg. d e g . General G e n e r a l Purpose P u r p o s e (Metric) ( M e t r i c ) ASME A S M E B31.3 B 3 1 . 3 Process P r o c e s s Piping P i p i n g ASTM A S T M A153 A 1 5 3 Standard S t a n d a r d Specification S p e c i f i c a t i o n for f o r Zinc Z i n c Coating C o a t i n g (Hot-Dip) ( H o t - D i p ) on o n Iron I r o n and a n d Steel S t e e l Hardware H a r d w a r e BS B S 5045 5 0 4 5 Part P a r t 1. 1 . Spec. S p e c . for f o r seamless s e a m l e s s steel s t e e l gas g a s containers c o n t a i n e r s above a b o v e 0,5 0 , 5 litre l i t r e water w a t e r capacity c a p a c i t y DIN D I N 3852 3 8 5 2 Ports P o r t s and a n d stud s t u d ends e n d s with w i t h metric m e t r i c fine f i n e pitch p i t c h thread, t h r e a d , for f o r use u s e with w i t h compression c o m p r e s s i o n couplings, c o u p l i n g s , valves v a l v e s and a n d screw s c r e w plugs; p l u g s ; Dimensions D i m e n s i o n s EN E N 286-1 2 8 6 - 1 Simple S i m p l e unfired u n f i r e d pressure p r e s s u r e vessels v e s s e l s designed d e s i g n e d to t o contain c o n t a i n air a i r or o r nitrogen n i t r o g e n - - Part P a r t 1: 1 : Pressure P r e s s u r e vessels v e s s e l s for f o r general g e n e r a l purposes p u r p o s e s EN E N 13445 1 3 4 4 5 Unfired U n f i r e d Fusion F u s i o n Welded W e l d e d Pressure P r e s s u r e Vessels V e s s e l s EN E N 14359 1 4 3 5 9 Gas G a s Loaded L o a d e d Accumulator A c c u m u l a t o r for f o r Fluid F l u i d Power P o w e r Applications A p p l i c a t i o n s EU E U Directive D i r e c t i v e Pressure P r e s s u r e Equipment E q u i p m e n t Directive D i r e c t i v e (PED) ( P E D ) EU E U Directive D i r e c t i v e ATEX, A T E X , concerning c o n c e r n i n g equipment e q u i p m e n t and a n d protective p r o t e c t i v e systems, s y s t e m s , intended i n t e n d e d for f o r use u s e in i n potentially p o t e n t i a l l y explosive e x p l o s i v e atmospheres, a t m o s p h e r e s , shall s h a l l apply a p p l y EU E U Directive D i r e c t i v e Simple S i m p l e Pressure P r e s s u r e Vessel V e s s e l Directive D i r e c t i v e (SPV) ( S P V ) EU E U Directive D i r e c t i v e EN E N 292-1 2 9 2 - 1 and a n d EN E N 292-2 2 9 2 - 2 Safety S a f e t y of o f Machinery M a c h i n e r y IEC I E C 60079 6 0 0 7 9 Explosive E x p l o s i v e atmospheres a t m o s p h e r e s IEC I E C 60529 6 0 5 2 9 Classification C l a s s i f i c a t i o n of o f degrees d e g r e e s of o f protection p r o t e c t i o n provided p r o v i d e d by b y enclosures e n c l o s u r e s Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 40 4 0 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l Referred R e f e r r e d std. s t d . Description D e s c r i p t i o n IEC I E C 60947-5-6 6 0 9 4 7 - 5 - 6 Low-voltage L o w - v o l t a g e switchgear s w i t c h g e a r and a n d control c o n t r o l gear g e a r IEC I E C 61508 6 1 5 0 8 Functional F u n c t i o n a l safety s a f e t y of o f electrical/electronic/programmable e l e c t r i c a l / e l e c t r o n i c / p r o g r a m m a b l e electronic e l e c t r o n i c safety s a f e t y related r e l a t e d systems s y s t e m s IEC I E C 61511 6 1 5 1 1 Functional F u n c t i o n a l safety s a f e t y - - Safety S a f e t y instrumented i n s t r u m e n t e d systems s y s t e m s for f o r the t h e process p r o c e s s industry i n d u s t r y sector s e c t o r ISO I S O 228-1 2 2 8 - 1 Pipe P i p e threads t h r e a d s where w h e r e pressure-tight p r e s s u r e - t i g h t joints j o i n t s are a r e not n o t made m a d e on o n the t h e threads t h r e a d s - - Part P a r t 1: 1 : Dimensions, D i m e n s i o n s , tolerances t o l e r a n c e s and a n d designation d e s i g n a t i o n ISO I S O 1179-2 1 1 7 9 - 2 Connections C o n n e c t i o n s for f o r general g e n e r a l use u s e and a n d fluid f l u i d power p o w e r - - Ports P o r t s and a n d stud s t u d ends e n d s with w i t h ISO I S O 228-1 2 2 8 - 1 threads t h r e a d s with w i t h elastomeric e l a s t o m e r i c or o r metal-to-metal m e t a l - t o - m e t a l sealing s e a l i n g - - Part P a r t 2: 2 : Heavy-duty H e a v y - d u t y (S ( S series) s e r i e s ) and a n d light-duty l i g h t - d u t y (L ( L series) s e r i e s ) stud s t u d ends e n d s with w i t h elastomeric e l a s t o m e r i c sealing s e a l i n g (type ( t y p e E) E ) ISO I S O 1461 1 4 6 1 Hot H o t dip d i p galvanized g a l v a n i z e d coatings c o a t i n g s on o n fabricated f a b r i c a t e d iron i r o n and a n d steel s t e e l articles a r t i c l e s - - Specifications S p e c i f i c a t i o n s and a n d test t e s t methods m e t h o d s ISO I S O 4126-2 4 1 2 6 - 2 Safety S a f e t y devices d e v i c e s for f o r protection p r o t e c t i o n against a g a i n s t excessive e x c e s s i v e pressure. p r e s s u r e . Bursting B u r s t i n g disc d i s c safety s a f e t y devices d e v i c e s ISO I S O 4406 4 4 0 6 Cleanliness C l e a n l i n e s s Requirements R e q u i r e m e n t s of o f Parts P a r t s Used U s e d in i n Hydraulic H y d r a u l i c Systems S y s t e m s ISO I S O 5210 5 2 1 0 Industrial I n d u s t r i a l Valves V a l v e s - - Multiturn M u l t i t u r n valve v a l v e actuator a c t u a t o r attachments a t t a c h m e n t s ISO I S O 5211 5 2 1 1 Part P a r t 1/2/3 1 / 2 / 3 Part P a r t turn t u r n valve v a l v e actuator a c t u a t o r attachment a t t a c h m e n t ISO I S O 12490 1 2 4 9 0 Petroleum P e t r o l e u m and a n d natural n a t u r a l gas g a s industries i n d u s t r i e s - - Mechanical M e c h a n i c a l integrity i n t e g r i t y and a n d sizing s i z i n g of o f actuator a c t u a t o r and a n d mounting m o u n t i n g kits k i t s for f o r pipeline p i p e l i n e valves v a l v e s NEK N E K 606 6 0 6 Cable C a b l e for f o r Offshore O f f s h o r e Installation I n s t a l l a t i o n NORSOK N O R S O K M-650 M - 6 5 0 Qualification Q u a l i f i c a t i o n of o f Manufacturers M a n u f a c t u r e r s of o f Special S p e c i a l Materials M a t e r i a l s NS N S 5910 5 9 1 0 Cleaning C l e a n i n g of o f Hydraulic H y d r a u l i c Pipe P i p e Systems S y s t e m s OLF O L F 070 0 7 0 Guidelines G u i d e l i n e s for f o r the t h e Application A p p l i c a t i o n of o f IEC I E C 61508 6 1 5 0 8 and a n d IEC I E C 61511 6 1 5 1 1 in i n the t h e petroleum p e t r o l e u m activities a c t i v i t i e s on o n the t h e continental c o n t i n e n t a l shelf s h e l f PS P S Regulations R e g u l a t i o n s concerning c o n c e r n i n g process p r o c e s s and a n d auxiliary a u x i l i a r y facilities f a c i l i t i e s in i n petroleum p e t r o l e u m activities a c t i v i t i e s Regulation R e g u l a t i o n concerning c o n c e r n i n g safety s a f e t y and a n d communication c o m m u n i c a t i o n systems s y s t e m s on o n installations i n s t a l l a t i o n s in i n the t h e petroleum p e t r o l e u m activities a c t i v i t i e s PSA P S A Regulations R e g u l a t i o n s concerning c o n c e r n i n g explosion e x p l o s i o n and a n d fire f i r e protection p r o t e c t i o n of o f installations i n s t a l l a t i o n s in i n the t h e petroleum p e t r o l e u m activities a c t i v i t i e s PD P D 5500 5 5 0 0 Unfired U n f i r e d Fusion F u s i o n Welded W e l d e d Pressure P r e s s u r e Vessels V e s s e l s TR0042 T R 0 0 4 2 Surface S u r f a c e preparation p r e p a r a t i o n and a n d protective p r o t e c t i v e coating c o a t i n g TR0052 T R 0 0 5 2 engineering e n g i n e e r i n g numbering n u m b e r i n g system s y s t e m (ENS) ( E N S ) TR1236 T R 1 2 3 6 Large L a r g e Valves V a l v e s in i n Pipeline P i p e l i n e Transportation T r a n s p o r t a t i o n Systems S y s t e m s TR1956 T R 1 9 5 6 Non-conventional N o n - c o n v e n t i o n a l pressure p r e s s u r e protection p r o t e c t i o n systems s y s t e m s TR2000 T R 2 0 0 0 Piping P i p i n g and a n d Valve V a l v e Material M a t e r i a l Specification S p e c i f i c a t i o n ( ( internal i n t e r n a l specification) s p e c i f i c a t i o n ) TR2212 T R 2 2 1 2 Control C o n t r o l & & Choke C h o k e Valves V a l v e s TR2381 T R 2 3 8 1 LCI L C I Requirements R e q u i r e m e n t s TR3023 T R 3 0 2 3 Electrical, E l e c t r i c a l , instrument i n s t r u m e n t and a n d telecommunication t e l e c o m m u n i c a t i o n installations, i n s t a l l a t i o n s , offshore o f f s h o r e units u n i t s TR3024 T R 3 0 2 4 Electrical, E l e c t r i c a l , instrument i n s t r u m e n t and a n d telecommunication t e l e c o m m u n i c a t i o n installation, i n s t a l l a t i o n , onshore o n s h o r e plants p l a n t s TR3032 T R 3 0 3 2 Field F i e l d Instrumentation I n s t r u m e n t a t i o n TR3122 T R 3 1 2 2 Three T h r e e phase p h a s e cage c a g e induction i n d u c t i o n motors m o t o r s TR3540 T R 3 5 4 0 Surface S u r f a c e Wellhead W e l l h e a d and a n d Christmas C h r i s t m a s Tree T r e e System S y s t e m TR3541 T R 3 5 4 1 Subsea S u b s e a Wellhead, W e l l h e a d , Tree T r e e and a n d Completion/Workover C o m p l e t i o n / W o r k o v e r Equipment E q u i p m e n t Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 41 4 1 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l App A p p A A Control C o n t r o l circuits c i r c u i t s (Normative) ( N o r m a t i v e ) Table T a b l e 7 7 – – Control C o n t r o l circuits c i r c u i t s (normative) ( n o r m a t i v e ) Link L i n k to: t o : Control C o n t r o l units u n i t s Type T y p e Drawing D r a w i n g Control C o n t r o l Circuit C i r c u i t Description D e s c r i p t i o n Drawing D r a w i n g No. N o . No. N o . Rev. R e v . 1 1 Pneumatic P n e u m a t i c Single S i n g l e Action, A c t i o n , PSD P S D or o r PCS P C S Service S e r v i c e mser1300-cc01.tif m s e r 1 3 0 0 - c c 0 1 . t i f B B 2 2 Pneumatic P n e u m a t i c Single S i n g l e Action, A c t i o n , ESD E S D and a n d PSD P S D or o r PCS P C S mser1400-cc02.tif m s e r 1 4 0 0 - c c 0 2 . t i f B B Service S e r v i c e 9 9 Electr./hydr. E l e c t r . / h y d r . Single S i n g l e Action, A c t i o n , PSD P S D or o r PCS P C S Service S e r v i c e mser2100-cc09.tif m s e r 2 1 0 0 - c c 0 9 . t i f D D 10 1 0 Electr./hydr. E l e c t r . / h y d r . Single S i n g l e Action, A c t i o n , ESD E S D and a n d PSD P S D or o r PCS P C S mser2200-cc10.tif m s e r 2 2 0 0 - c c 1 0 . t i f D D Service S e r v i c e 11 1 1 Electr./hydr. E l e c t r . / h y d r . Double D o u b l e Action, A c t i o n , PCS P C S Service S e r v i c e mser2300-cc11.tif m s e r 2 3 0 0 - c c 1 1 . t i f D D 12 1 2 Electr./hydr. E l e c t r . / h y d r . Double D o u b l e Action, A c t i o n , PSD P S D or o r PCS P C S Service S e r v i c e mser2400-cc12.tif m s e r 2 4 0 0 - c c 1 2 . t i f C C 13 1 3 Electr./hydr. E l e c t r . / h y d r . Double D o u b l e Action, A c t i o n , ESD E S D and a n d PSD P S D or o r PCS P C S mser2500-13.tif m s e r 2 5 0 0 - 1 3 . t i f C C Service S e r v i c e 14 1 4 Pneumatic P n e u m a t i c Single S i n g l e Action, A c t i o n , ESD E S D (blowdown) ( b l o w d o w n ) and a n d PCS P C S mser2600-cc14.tif m s e r 2 6 0 0 - c c 1 4 . t i f B B Service S e r v i c e 17 1 7 Electr./hydr. E l e c t r . / h y d r . Single S i n g l e Action, A c t i o n , ESD E S D (blowdown) ( b l o w d o w n ) and a n d PCS P C S mser2900-cc17.tif m s e r 2 9 0 0 - c c 1 7 . t i f D D Service S e r v i c e 18 1 8 Electr./hydr. E l e c t r . / h y d r . Double D o u b l e Action, A c t i o n , ESD E S D (blowdown) ( b l o w d o w n ) and a n d PCS P C S mser3000-cc18.tif m s e r 3 0 0 0 - c c 1 8 . t i f C C Service S e r v i c e 24 2 4 Elec./hydr. E l e c . / h y d r . Double D o u b l e Action, A c t i o n , PCS P C S service(inching s e r v i c e ( i n c h i n g for f o r pig p i g mser1400-cc24.tif m s e r 1 4 0 0 - c c 2 4 . t i f 0 0 launcher l a u n c h e r control) c o n t r o l ) Note: N o t e : Optional O p t i o n a l circuits c i r c u i t s as a s listed l i s t e d in i n App. A p p . B B or o r alternative a l t e r n a t i v e functions f u n c t i o n s might m i g h t be b e required. r e q u i r e d . Selected S e l e c t e d control c o n t r o l circuit c i r c u i t will w i l l be b e defined d e f i n e d by b y Purchaser P u r c h a s e r in i n PO. P O . Legends: L e g e n d s : Pumps, P u m p s , Compressors, C o m p r e s s o r s , Filters, F i l t e r s , Control C o n t r o l Mechanisms: M e c h a n i s m s : C999-ST-R-LF-0001-01 C 9 9 9 - S T - R - L F - 0 0 0 1 - 0 1 Connectors C o n n e c t o r s and a n d Joints J o i n t s Control C o n t r o l Valves, V a l v e s , Miscellaneous: M i s c e l l a n e o u s : C999-ST-R-LF-0001-02 C 9 9 9 - S T - R - L F - 0 0 0 1 - 0 2 Actuators, A c t u a t o r s , Equiment, E q u i m e n t , Signals S i g n a l s Function F u n c t i o n Blocks: B l o c k s : C999-ST-J-LF-0001-03 C 9 9 9 - S T - J - L F - 0 0 0 1 - 0 3 Line L i n e Symbols, S y m b o l s , Signals S i g n a l s and a n d Line L i n e Styles: S t y l e s : C999-ST-P-LF-0001-07 C 9 9 9 - S T - P - L F - 0 0 0 1 - 0 7 Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 42 4 2 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l App A p p B B Optional O p t i o n a l control c o n t r o l circuits c i r c u i t s (Informative) ( I n f o r m a t i v e ) Table T a b l e 8 8 – – Optional O p t i o n a l control c o n t r o l circuits c i r c u i t s (informative) ( i n f o r m a t i v e ) Link L i n k to: t o : Control C o n t r o l units u n i t s Type T y p e Drawing D r a w i n g Control C o n t r o l Circuit C i r c u i t Description D e s c r i p t i o n Drawing D r a w i n g No. N o . No. N o . Rev. R e v . 3 3 Pneum./hydr. P n e u m . / h y d r . Single S i n g l e Action, A c t i o n , PSD P S D or o r PCS P C S Service S e r v i c e mser1500-cc03.tif m s e r 1 5 0 0 - c c 0 3 . t i f D D 4 4 Pneum./hydr. P n e u m . / h y d r . Single S i n g l e Action, A c t i o n , ESD E S D and a n d PSD P S D or o r PCS P C S mser1600-cc04.tif m s e r 1 6 0 0 - c c 0 4 . t i f D D Service S e r v i c e 5 5 Pneum./hydr. P n e u m . / h y d r . Double D o u b l e Action, A c t i o n , PCS P C S Service S e r v i c e mser1700-cc05.tif m s e r 1 7 0 0 - c c 0 5 . t i f D D 6 6 Pneum./hydr. P n e u m . / h y d r . Double D o u b l e Action, A c t i o n , PSD P S D and/or a n d / o r PCS P C S mser1800-cc06.tif m s e r 1 8 0 0 - c c 0 6 . t i f D D Service S e r v i c e 7 7 Pneum./hydr. P n e u m . / h y d r . Double D o u b l e Action, A c t i o n , ESD E S D and a n d PSD P S D or o r PCS P C S mser1900-cc07.tif m s e r 1 9 0 0 - c c 0 7 . t i f D D Service S e r v i c e 8 8 Hydr. H y d r . Manual M a n u a l Operation, O p e r a t i o n , PCS P C S Service S e r v i c e mser2000-cc08.tif m s e r 2 0 0 0 - c c 0 8 . t i f C C 15 1 5 Pneum./hydr. P n e u m . / h y d r . Single S i n g l e Action, A c t i o n , ESD E S D (blowdown) ( b l o w d o w n ) and a n d mser2700-cc15.tif m s e r 2 7 0 0 - c c 1 5 . t i f D D PCS P C S Service S e r v i c e 16 1 6 Pneum./hydr. P n e u m . / h y d r . Double D o u b l e Action, A c t i o n , ESD E S D (blowdown) ( b l o w d o w n ) and a n d mser2800-cc16.tif m s e r 2 8 0 0 - c c 1 6 . t i f D D PCS P C S Service S e r v i c e 20 2 0 Pneumatic P n e u m a t i c Double D o u b l e Action, A c t i o n , ESD E S D or o r PSD P S D or o r PCS P C S mser1400-cc20.tif m s e r 1 4 0 0 - c c 2 0 . t i f 0 0 service s e r v i c e 21 2 1 Pneumatic P n e u m a t i c Double D o u b l e Action, A c t i o n , ESD E S D and a n d PSD P S D or o r PCS P C S mser1400-cc21.tif m s e r 1 4 0 0 - c c 2 1 . t i f 0 0 service s e r v i c e 22 2 2 Elec./hydr. E l e c . / h y d r . Double D o u b l e Action, A c t i o n , ESD E S D or o r PSD P S D or o r PCS P C S mser1400-cc22.tif m s e r 1 4 0 0 - c c 2 2 . t i f 0 0 service(high s e r v i c e ( h i g h volume/capacity v o l u m e / c a p a c i t y for f o r large l a r g e gate g a t e valves) v a l v e s ) 23 2 3 Elec./hydr. E l e c . / h y d r . Double D o u b l e Action, A c t i o n , ESD E S D and a n d PSD P S D or o r PCS P C S mser1400-cc23.tif m s e r 1 4 0 0 - c c 2 3 . t i f 0 0 service(high s e r v i c e ( h i g h volume/capacity v o l u m e / c a p a c i t y for f o r large l a r g e gate g a t e valves) v a l v e s ) Note: N o t e : Optional O p t i o n a l control c o n t r o l circuits, c i r c u i t s , selection s e l e c t i o n will w i l l be b e defined d e f i n e d by b y Purchaser P u r c h a s e r in i n PO. P O . Legends: L e g e n d s : Pumps, P u m p s , Compressors, C o m p r e s s o r s , Filters, F i l t e r s , Control C o n t r o l Mechanisms: M e c h a n i s m s : C999-ST-R-LF-0001-01 C 9 9 9 - S T - R - L F - 0 0 0 1 - 0 1 Connectors C o n n e c t o r s and a n d Joints J o i n t s Control C o n t r o l Valves, V a l v e s , Miscellaneous: M i s c e l l a n e o u s : C999-ST-R-LF-0001-02 C 9 9 9 - S T - R - L F - 0 0 0 1 - 0 2 Actuators, A c t u a t o r s , Equiment, E q u i m e n t , Signals S i g n a l s Function F u n c t i o n Blocks: B l o c k s : C999-ST-J-LF-0001-03 C 9 9 9 - S T - J - L F - 0 0 0 1 - 0 3 Line L i n e Symbols, S y m b o l s , Signals S i g n a l s and a n d Line L i n e Styles: S t y l e s : C999-ST-P-LF-0001-07 C 9 9 9 - S T - P - L F - 0 0 0 1 - 0 7 Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 43 4 3 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l App A p p C C Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o the t h e European E u r o p e a n Community C o m m u n i t y (Normative ( N o r m a t i v e for f o r applicable a p p l i c a b l e area) a r e a ) C.1 C . 1 Design D e s i g n of o f Equipment E q u i p m e n t The T h e specified s p e c i f i e d design d e s i g n codes c o d e s shall s h a l l be b e complied c o m p l i e d with w i t h fully, f u l l y , in i n addition a d d i t i o n to t o the t h e requirements r e q u i r e m e n t s stated s t a t e d in i n relevant r e l e v a n t EU E U Directives D i r e c t i v e s (PED, ( P E D , ATEX, A T E X , SPV, S P V , Safety S a f e t y of o f Machinery, M a c h i n e r y , Etc.). E t c . ) . For F o r small s m a l l industrial i n d u s t r i a l standard s t a n d a r d pressure p r e s s u r e vessels v e s s e l s with w i t h design d e s i g n pressure p r e s s u r e (PS, ( P S , bar) b a r ) less l e s s than t h a n 10 1 0 bar b a r g g and a n d having h a v i n g a a product p r o d u c t of o f PS P S and a n d V V (volume, ( v o l u m e , litre) l i t r e ) less l e s s than t h a n 25 2 5 for f o r gas g a s and a n d 200 2 0 0 for f o r liquids, l i q u i d s , and a n d having h a v i n g an a n approved a p p r o v e d type t y p e examination e x a m i n a t i o n according a c c o r d i n g to t o PED, P E D , any a n y of o f the t h e referred r e f e r r e d codes c o d e s may m a y be b e used u s e d without w i t h o u t additional a d d i t i o n a l requirements. r e q u i r e m e n t s . For F o r small s m a l l standard s t a n d a r d pressure p r e s s u r e vessels v e s s e l s for f o r air a i r and a n d nitrogen, n i t r o g e n , EN E N 286-1 2 8 6 - 1 Simple S i m p l e Unfired U n f i r e d Pressure P r e s s u r e Vessel V e s s e l Designed D e s i g n e d to t o Contain C o n t a i n Air A i r and a n d Nitrogen, N i t r o g e n , may m a y be b e used u s e d without w i t h o u t any a n y additional a d d i t i o n a l requirements. r e q u i r e m e n t s . ATEX A T E X – – Directive D i r e c t i v e 94/9/EC 9 4 / 9 / E C For F o r electrical e l e c t r i c a l equipment e q u i p m e n t (e.g. ( e . g . electrical e l e c t r i c a l actuators a c t u a t o r s and a n d control c o n t r o l circuits) c i r c u i t s ) conformance c o n f o r m a n c e to t o the t h e Directive D i r e c t i v e shall s h a l l be b e issued i s s u e d by b y a a Notified N o t i f i e d Body B o d y in i n accordance a c c o r d a n c e with w i t h 94/9/EC 9 4 / 9 / E C Annex A n n e x III. I I I . However, H o w e v e r , for f o r hydraulic h y d r a u l i c actuators, a c t u a t o r s , pneumatic p n e u m a t i c actuators a c t u a t o r s and a n d assembled a s s e m b l e d units u n i t s (e.g. ( e . g . actuated a c t u a t e d valves) v a l v e s ) the t h e manufacturer m a n u f a c t u r e r can c a n affix a f f i x the t h e CE C E marking m a r k i n g and a n d draw d r a w up u p a a written w r i t t e n declaration d e c l a r a t i o n of o f conformity c o n f o r m i t y according a c c o r d i n g to t o Annex A n n e x VIII V I I I of o f the t h e Directive. D i r e c t i v e . As A s stated s t a t e d in i n ATEX A T E X Guidelines G u i d e l i n e s section s e c t i o n 5.2.1 5 . 2 . 1 the t h e Directive D i r e c t i v e is i s not n o t applicable a p p l i c a b l e for f o r pressure p r e s s u r e relief r e l i e f valves v a l v e s and a n d hand h a n d operated o p e r a t e d valves. v a l v e s . C.2 C . 2 Marking M a r k i n g The T h e name n a m e plate p l a t e shall s h a l l in i n addition a d d i t i o n to t o specified s p e c i f i e d marking m a r k i n g be b e marked m a r k e d with: w i t h : �  CE C E approval a p p r o v a l Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 44 4 4 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l App A p p D D Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Norway N o r w a y or o r Norwegian N o r w e g i a n part p a r t of o f continental c o n t i n e n t a l shelf s h e l f (Normative ( N o r m a t i v e for f o r applicable a p p l i c a b l e area) a r e a ) D.1 D . 1 Design D e s i g n of o f equipment e q u i p m e n t The T h e specified s p e c i f i e d design d e s i g n codes c o d e s shall s h a l l be b e complied c o m p l i e d with w i t h fully, f u l l y , in i n addition a d d i t i o n to t o the t h e requirements r e q u i r e m e n t s stated s t a t e d in i n relevant r e l e v a n t EU E U Directives D i r e c t i v e s and a n d national n a t i o n a l regulations. r e g u l a t i o n s . The T h e following f o l l o w i n g is i s relevant r e l e v a n t but b u t others o t h e r s may m a y be b e identified i d e n t i f i e d in i n PO: P O : �  NEK N E K 606 6 0 6 Cable C a b l e for f o r Offshore O f f s h o r e Installation I n s t a l l a t i o n �  OLF O L F 070 0 7 0 Guidelines G u i d e l i n e s for f o r the t h e Application A p p l i c a t i o n of o f IEC I E C 61508 6 1 5 0 8 and a n d IEC I E C 61511 6 1 5 1 1 in i n the t h e petroleum p e t r o l e u m activities a c t i v i t i e s on o n the t h e continental c o n t i n e n t a l shelf s h e l f �  PS P S o o Regulations R e g u l a t i o n s concerning c o n c e r n i n g process p r o c e s s and a n d auxiliary a u x i l i a r y facilities f a c i l i t i e s in i n petroleum p e t r o l e u m activities a c t i v i t i e s o o Regulation R e g u l a t i o n concerning c o n c e r n i n g safety s a f e t y and a n d communication c o m m u n i c a t i o n systems s y s t e m s on o n installations i n s t a l l a t i o n s in i n the t h e petroleum p e t r o l e u m activities a c t i v i t i e s �  PSA P S A Regulations R e g u l a t i o n s concerning c o n c e r n i n g explosion e x p l o s i o n and a n d fire f i r e protection p r o t e c t i o n of o f installations i n s t a l l a t i o n s in i n the t h e petroleum p e t r o l e u m activities a c t i v i t i e s Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 45 4 5 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l App A p p E E Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Snorre S n o r r e A A E.1 E . 1 Environmental E n v i r o n m e n t a l data d a t a Ambient A m b i e n t temperature: t e m p e r a t u r e : +23 + 2 3 °C ° C / / -8 - 8 °C ° C E.2 E . 2 Instrumentation I n s t r u m e n t a t i o n Air A i r Supply: S u p p l y : Min. M i n . oper. o p e r . pressure: p r e s s u r e : 4 4 bar b a r g g Nominal N o m i n a l oper. o p e r . pressure: p r e s s u r e : 7 7 bar b a r g g Maximum M a x i m u m oper. o p e r . pressure: p r e s s u r e : 10 1 0 bar b a r g g Design D e s i g n pressure: p r e s s u r e : 10 1 0 bar b a r g g Electrical E l e c t r i c a l Supply: S u p p l y : 230V 2 3 0 V AC A C / / 3-phase 3 - p h a s e / / 60Hz 6 0 H z 660V 6 6 0 V AC A C / / 3-phase 3 - p h a s e /60Hz / 6 0 H z (Note: ( N o t e : Vigdis) V i g d i s ) Actuator A c t u a t o r control c o n t r o l circuits: c i r c u i t s : The T h e control c o n t r o l panel p a n e l is i s not n o t part p a r t of o f the t h e valve v a l v e supplier s u p p l i e r scope s c o p e of o f work, w o r k , but b u t the t h e valve v a l v e supplier s u p p l i e r is i s responsible r e s p o n s i b l e for f o r informing i n f o r m i n g the t h e project p r o j e c t of o f all a l l necessary n e c e s s a r y interface i n t e r f a c e data d a t a relevant r e l e v a n t to t o the t h e control c o n t r o l panel p a n e l manufacturer. m a n u f a c t u r e r . This T h i s data d a t a shall s h a l l include i n c l u d e flow f l o w rates, r a t e s , max. m a x . and a n d min. m i n . pressure p r e s s u r e conditions, c o n d i t i o n s , interface i n t e r f a c e connection c o n n e c t i o n sizes, s i z e s , and a n d mounting m o u n t i n g details d e t a i l s to t o allow a l l o w for f o r mounting m o u n t i n g and a n d control c o n t r o l panel p a n e l on o n the t h e actuated a c t u a t e d valve v a l v e unit. u n i t . E.3 E . 3 Actuator A c t u a t o r selection s e l e c t i o n Selection S e l e c t i o n Tag T a g / / action a c t i o n Actuator A c t u a t o r type t y p e Remarks R e m a r k s no. n o . 1 1 ESV, E S V , XV, X V , BDV, B D V , HV H V Hydraulic H y d r a u l i c actuator a c t u a t o r with w i t h spring s p r i n g return r e t u r n Fail F a i l safe s a f e action a c t i o n 2 2 ESV, E S V , XV, X V , BDV, B D V , HV H V Hydraulic H y d r a u l i c actuator, a c t u a t o r , double d o u b l e acting a c t i n g incl. i n c l . ‘Old’ ‘ O l d ’ SNA S N A philosophy p h i l o s o p h y Fail F a i l safe s a f e action a c t i o n accumulator a c c u m u l a t o r X X XV X V Fail F a i l Safe S a f e action a c t i o n Pneumatic P n e u m a t i c actuator a c t u a t o r with w i t h spring s p r i n g return r e t u r n 1 1 HV H V Fail F a i l lock l o c k action a c t i o n 2 2 HV H V Fail F a i l lock l o c k action a c t i o n Electrical E l e c t r i c a l actuator a c t u a t o r Hydraulic/pneumatic H y d r a u l i c / p n e u m a t i c actuator a c t u a t o r excluding e x c l u d i n g accumulator a c c u m u l a t o r If I f favourable f a v o u r a b l e vs v s electrical e l e c t r i c a l actuator a c t u a t o r due d u e to t o signal s i g n a l infrastructure, i n f r a s t r u c t u r e , size, s i z e , price p r i c e etc. e t c . E.4 E . 4 Actuator A c t u a t o r sizing s i z i n g For F o r project p r o j e c t procurement p r o c u r e m e n t the t h e sizing s i z i n g requirements r e q u i r e m e n t s of o f section s e c t i o n 3.3 3 . 3 shall s h a l l apply. a p p l y . The T h e following f o l l o w i n g sizing s i z i n g factors f a c t o r s shall s h a l l be b e used u s e d for f o r replacement r e p l a c e m e n t of o f existing e x i s t i n g actuators a c t u a t o r s and a n d complete c o m p l e t e valve/actuator v a l v e / a c t u a t o r units u n i t s due d u e to t o valve v a l v e design d e s i g n (stem ( s t e m capacity), c a p a c i t y ) , layout l a y o u t constraints c o n s t r a i n t s and/or a n d / o r accumulator a c c u m u l a t o r size: s i z e : �  Hydraulic/electrical H y d r a u l i c / e l e c t r i c a l actuators a c t u a t o r s shall s h a l l have h a v e a a break-out b r e a k - o u t torque/force t o r q u e / f o r c e with w i t h a a minimum m i n i m u m sizing s i z i n g factor f a c t o r of o f 1.25. 1 . 2 5 . �  End E n d torque/force t o r q u e / f o r c e for f o r a a spring s p r i n g return r e t u r n actuator a c t u a t o r shall s h a l l have h a v e a a minimum m i n i m u m sizing s i z i n g factor f a c t o r of o f 1.25. 1 . 2 5 . �  Nominal N o m i n a l hydraulic h y d r a u l i c supply s u p p l y pressure p r e s s u r e used u s e d for f o r sizing s i z i n g shall s h a l l be b e 200 2 0 0 barg. b a r g . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 46 4 6 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l E.5 E . 5 Hydraulic H y d r a u l i c oil o i l Tag T a g HPU H P U Location L o c a t i o n Oil O i l 65A-CT01 6 5 A - C T 0 1 Snorre S n o r r e topside t o p s i d e HPU H P U HydraWay H y d r a W a y HMA H M A 32 3 2 Snorre S n o r r e topside t o p s i d e 65B-CT01 6 5 B - C T 0 1 A/B A / B HPU/Wellhead H P U / W e l l h e a d HydraWay H y d r a W a y HVXA H V X A 15 1 5 Area A r e a (W23,W33,W43) ( W 2 3 , W 3 3 , W 4 3 ) 65C-CT01 6 5 C - C T 0 1 A/B/C/D A / B / C / D HPU H P U in i n Column C o l u m n 1,2,3,4 1 , 2 , 3 , 4 HydraWay H y d r a W a y HMA H M A 32 3 2 65A-CT60 6 5 A - C T 6 0 Vigdis V i g d i s HPU H P U (Modul ( M o d u l P88) P 8 8 ) HydraWay H y d r a W a y HVXA H V X A 15 1 5 E.6 E . 6 Nominated N o m i n a t e d manufacturers m a n u f a c t u r e r s Actuators: A c t u a t o r s : Hydraulic H y d r a u l i c actuators a c t u a t o r s – – spring s p r i n g return r e t u r n Rotork R o t o r k Oceaneering O c e a n e e r i n g Rotator R o t a t o r AS A S / / Scana S c a n a Skarpenord S k a r p e n o r d Hydraulic H y d r a u l i c actuators a c t u a t o r s – – double d o u b l e acting a c t i n g Rotork R o t o r k Oceaneering O c e a n e e r i n g Rotator R o t a t o r AS A S / / Scana S c a n a Skarpenord S k a r p e n o r d Pneumatic P n e u m a t i c actuators a c t u a t o r s Rotork R o t o r k Oceaneering O c e a n e e r i n g Rotator R o t a t o r AS A S / / Scana S c a n a Skarpenord S k a r p e n o r d Electrical E l e c t r i c a l actuators a c t u a t o r s Rotork R o t o r k Tagged T a g g e d instruments: i n s t r u m e n t s : Solenoid S o l e n o i d valves v a l v e s – – hydraulic h y d r a u l i c Oceaneering O c e a n e e r i n g Rotator R o t a t o r Norway N o r w a y AS A S 316 3 1 6 SS S S Solenoid S o l e n o i d valves v a l v e s – – pneumatic p n e u m a t i c Lucifer L u c i f e r UK U K 316 3 1 6 SS S S Instrument I n s t r u m e n t commodity c o m m o d i t y items: i t e m s : Instrument I n s t r u m e n t fittings f i t t i n g s Swagelok S w a g e l o k 316 3 1 6 SS S S Instrument I n s t r u m e n t manifolds m a n i f o l d s Swagelok S w a g e l o k 316 3 1 6 SS S S Instrument I n s t r u m e n t valves v a l v e s Swagelok S w a g e l o k 316 3 1 6 SS S S Tubing T u b i n g 316 3 1 6 SS S S Note: N o t e : No N o mix m i x of o f material m a t e r i a l for f o r ferrule/tubing f e r r u l e / t u b i n g or o r fitting f i t t i n g manufacturers m a n u f a c t u r e r s is i s acceptable. a c c e p t a b l e . Other: O t h e r : Local L o c a l control c o n t r o l panel p a n e l – – hydraulic h y d r a u l i c Oceaneering O c e a n e e r i n g Rotator R o t a t o r Norway N o r w a y AS A S E.7 E . 7 References R e f e r e n c e s /1/ / 1 / WR1246 W R 1 2 4 6 Testing T e s t i n g of o f Emergency E m e r g e n c y – – Shutdown S h u t d o w n and a n d Blow B l o w Down D o w n Valves V a l v e s /2/ / 2 / WR1759 W R 1 7 5 9 Testing T e s t i n g and a n d Inspection I n s p e c t i o n of o f Safety S a f e t y Instrumented I n s t r u m e n t e d Systems S y s t e m s E.8 E . 8 Typical T y p i c a l control c o n t r o l circuits c i r c u i t s S1-AA-PAT-0006 S 1 - A A - P A T - 0 0 0 6 P&ID P & I D diagram d i a g r a m legend l e g e n d instrumentation i n s t r u m e n t a t i o n typical t y p i c a l detail d e t a i l valves v a l v e s I I S1-AA-PAT-0007 S 1 - A A - P A T - 0 0 0 7 P&ID P & I D diagram d i a g r a m legend l e g e n d instrumentation i n s t r u m e n t a t i o n typical t y p i c a l detail d e t a i l valves v a l v e s II I I S1-AA-PAT-0008 S 1 - A A - P A T - 0 0 0 8 P&ID P & I D diagram d i a g r a m legend l e g e n d instrumentation i n s t r u m e n t a t i o n typical t y p i c a l detail d e t a i l valves v a l v e s III I I I S1-AA-PAT-0009 S 1 - A A - P A T - 0 0 0 9 P&ID P & I D diagram d i a g r a m legend l e g e n d instrumentation i n s t r u m e n t a t i o n typical t y p i c a l detail d e t a i l valves v a l v e s IV I V S1-AA-PAT-0010 S 1 - A A - P A T - 0 0 1 0 P&ID P & I D diagram d i a g r a m legend l e g e n d instrumentation i n s t r u m e n t a t i o n typical t y p i c a l detail d e t a i l valves v a l v e s Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 47 4 7 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l App A p p F F Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Gullfaks G u l l f a k s F.1 F . 1 Environmental E n v i r o n m e n t a l data d a t a Field F i e l d material m a t e r i a l and a n d equipment e q u i p m e n t shall s h a l l be b e designed d e s i g n e d for f o r the t h e following f o l l o w i n g weather w e a t h e r conditions, c o n d i t i o n s , unless u n l e s s otherwise o t h e r w i s e specified: s p e c i f i e d : Summer S u m m e r Winter W i n t e r Ambient A m b i e n t air a i r temperature: t e m p e r a t u r e : +20 + 2 0 °C ° C max m a x -3 - 3 °C ° C min m i n Ambient A m b i e n t air a i r humidity: h u m i d i t y : 90% 9 0 % R.H. R . H . max m a x 90% 9 0 % R.H. R . H . max m a x Wind W i n d conditions c o n d i t i o n s Predominant P r e d o m i n a n t wind w i n d direction: d i r e c t i o n : WSW W S W Wind W i n d speed: s p e e d : 20 2 0 m/sec m / s e c F.2 F . 2 Instrumentation I n s t r u m e n t a t i o n General: G e n e r a l : Equipment E q u i p m e n t installed i n s t a l l e d in i n non-hazardous n o n - h a z a r d o u s naturally n a t u r a l l y ventilated v e n t i l a t e d areas a r e a s shall s h a l l comply c o m p l y with w i t h a a level l e v e l of o f explosion e x p l o s i o n protection p r o t e c t i o n according a c c o r d i n g to t o hazardous h a z a r d o u s area a r e a zone z o n e 2 2 requirements r e q u i r e m e n t s as a s a a minimum. m i n i m u m . Preferred P r e f e r r e d Ex E x protection p r o t e c t i o n methods m e t h o d s shall s h a l l to t o maximum m a x i m u m extent e x t e n t possible p o s s i b l e be: b e : �  Ex E x I I for f o r field f i e l d instruments i n s t r u m e n t s and a n d solenoid s o l e n o i d valves v a l v e s Ex E x m m for f o r solenoid s o l e n o i d valves v a l v e s may m a y be b e used. u s e d . Limit L i m i t switches: s w i t c h e s : When W h e n replacing r e p l a c i n g an a n existing e x i s t i n g valve, v a l v e , the t h e new n e w limit l i m i t switches s w i t c h e s shall s h a l l have h a v e equal e q u a l electrical e l e c t r i c a l signal s i g n a l interface i n t e r f a c e to t o the t h e control c o n t r o l system s y s t e m as a s the t h e old o l d switches s w i t c h e s to t o prevent p r e v e n t modifications m o d i f i c a t i o n s to t o the t h e SAS. S A S . Mechanical M e c h a n i c a l details d e t a i l s and a n d workmanship: w o r k m a n s h i p : Work W o r k with w i t h tubing t u b i n g and a n d compression c o m p r e s s i o n fittings: f i t t i n g s : Field F i e l d instrument i n s t r u m e n t hydraulic h y d r a u l i c connections c o n n e c t i o n s shall s h a l l as a s a a minimum m i n i m u m be b e ½” ½ ” NPT N P T female f e m a l e connections. c o n n e c t i o n s . If I f accumulators a c c u m u l a t o r s cannot c a n n o t be b e supplied s u p p l i e d with w i t h NPT N P T ports, p o r t s , accumulators a c c u m u l a t o r s with w i t h BSPP B S P P ports p o r t s are a r e allowed a l l o w e d limited l i m i t e d to t o first f i r s t process p r o c e s s connection. c o n n e c t i o n . Actuator A c t u a t o r control c o n t r o l circuits: c i r c u i t s : Schematic S c h e m a t i c control c o n t r o l circuits c i r c u i t s for f o r hydraulic/pneumatic h y d r a u l i c / p n e u m a t i c actuated a c t u a t e d valves v a l v e s shall s h a l l be b e as a s defined d e f i n e d in i n STIDDoc S T I D D o c GFX-1- G F X - 1 - 000-JT-101-01 0 0 0 - J T - 1 0 1 - 0 1 to t o GFX-1-000-JT-118-01. G F X - 1 - 0 0 0 - J T - 1 1 8 - 0 1 . Valve V a l v e control c o n t r o l panels p a n e l s for f o r on/off o n / o f f valves v a l v e s of o f compact c o m p a c t type t y p e shall s h a l l not n o t be b e used. u s e d . The T h e need n e e d for f o r installing i n s t a l l i n g control c o n t r o l circuits c i r c u i t s into i n t o a a cabinet c a b i n e t shall s h a l l be b e approved a p p r o v e d by b y Company C o m p a n y prior p r i o r to t o purchase. p u r c h a s e . Hydraulic H y d r a u l i c operated o p e r a t e d valves v a l v e s with w i t h a a check c h e c k valve v a l v e in i n the t h e circuit c i r c u i t supply s u p p l y line l i n e shall s h a l l have h a v e a a small s m a l l volume v o l u m e nitrogen n i t r o g e n accumulator a c c u m u l a t o r included i n c l u d e d to t o allow a l l o w for f o r thermal t h e r m a l expansion e x p a n s i o n in i n trapped t r a p p e d volume. v o l u m e . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 48 4 8 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l F.3 F . 3 Mechanical M e c h a n i c a l requirements r e q u i r e m e n t s Mechanical M e c h a n i c a l valve v a l v e locking: l o c k i n g : SO0501 S O 0 5 0 1 “Bruk “ B r u k av a v aktuatorstyrte a k t u a t o r s t y r t e ventiler v e n t i l e r som s o m barrierer” b a r r i e r e r ” Section S e c t i o n 2.2 2 . 2 gives g i v e s guideline g u i d e l i n e to t o which w h i c h valve v a l v e type t y p e that t h a t should s h o u l d have h a v e a a mechanical m e c h a n i c a l valve v a l v e locking l o c k i n g device d e v i c e installed. i n s t a l l e d . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 49 4 9 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l App A p p G G Applicable A p p l i c a b l e for f o r valves v a l v e s supplied s u p p l i e d to t o Mongstad M o n g s t a d G.1 G . 1 Objective O b j e c t i v e This T h i s appendix a p p e n d i x must m u s t be b e read r e a d in i n conjunction c o n j u n c t i o n with w i t h the t h e main m a i n document d o c u m e n t TR0038. T R 0 0 3 8 . In I n case c a s e of o f conflicts c o n f l i c t s between b e t w e e n the t h e requirements r e q u i r e m e n t s in i n the t h e main m a i n document d o c u m e n t and a n d this t h i s appendix, a p p e n d i x , the t h e appendix a p p e n d i x shall s h a l l have h a v e precedence. p r e c e d e n c e . This T h i s appendix a p p e n d i x replaces r e p l a c e s TR2064 T R 2 0 6 4 – – 'Quarter-turn ' Q u a r t e r - t u r n actuators a c t u a t o r s for f o r on/off o n / o f f valves'. v a l v e s ' . G.2 G . 2 General G e n e r a l requirements r e q u i r e m e n t s The T h e pneumatic/hydraulic/mechanical p n e u m a t i c / h y d r a u l i c / m e c h a n i c a l arrangement a r r a n g e m e n t of o f the t h e ESV E S V shall s h a l l be b e designed d e s i g n e d and a n d built b u i l t so s o that t h a t the t h e ESD E S D action a c t i o n is i s never n e v e r prevented, p r e v e n t e d , i.e. i . e . to t o bring b r i n g the t h e ESV E S V to t o the t h e safe s a f e state. s t a t e . The T h e PSD P S D related r e l a t e d arrangement a r r a n g e m e n t (PSD ( P S D solenoid s o l e n o i d etc.) e t c . ) of o f the t h e ESV E S V shall s h a l l be b e designed d e s i g n e d and a n d built b u i l t such s u c h as a s to t o never n e v e r prevent p r e v e n t the t h e ESD E S D action, a c t i o n , which w h i c h is i s to t o bring b r i n g the t h e ESV E S V to t o the t h e safe s a f e state. s t a t e . Actuators A c t u a t o r s for f o r safety s a f e t y valves v a l v e s shall s h a l l generally g e n e r a l l y be b e pneumatic p n e u m a t i c single s i n g l e acting a c t i n g with w i t h spring s p r i n g return. r e t u r n . Areas A r e a s without w i t h o u t instrument i n s t r u m e n t air a i r should s h o u l d have h a v e electrical e l e c t r i c a l actuators. a c t u a t o r s . Where W h e r e valve/actuator v a l v e / a c t u a t o r service s e r v i c e exceeds e x c e e d s the t h e spring s p r i n g return r e t u r n design, d e s i g n , hydraulic h y d r a u l i c double d o u b l e acting a c t i n g actuator a c t u a t o r with w i t h accumulator a c c u m u l a t o r shall s h a l l be b e utilized. u t i l i z e d . Double D o u b l e acting a c t i n g pneumatic p n e u m a t i c actuators a c t u a t o r s shall s h a l l be b e avoided. a v o i d e d . G.3 G . 3 Functional F u n c t i o n a l requirements r e q u i r e m e n t s – – Valve V a l v e operating o p e r a t i n g speed s p e e d Pneumatically P n e u m a t i c a l l y actuated a c t u a t e d valves v a l v e s shall s h a l l normally n o r m a l l y not n o t be b e equipped e q u i p p e d with w i t h adjustable a d j u s t a b l e speed s p e e d setting s e t t i n g components. c o m p o n e n t s . Valve V a l v e and a n d actuators a c t u a t o r s datasheet d a t a s h e e t will w i l l specify s p e c i f y relevant r e l e v a n t requirements. r e q u i r e m e n t s . G.4 G . 4 Material M a t e r i a l requirements r e q u i r e m e n t s – – Instrument I n s t r u m e n t commodity c o m m o d i t y items i t e m s Tubing T u b i n g shall s h a l l be b e imperial i m p e r i a l size, s i z e , ref r e f TR1900. T R 1 9 0 0 . Fittings F i t t i n g s shall s h a l l be b e Gyroloc G y r o l o c 316ss 3 1 6 s s imperial i m p e r i a l size. s i z e . G.5 G . 5 Instrumentation I n s t r u m e n t a t i o n G.5.1 G . 5 . 1 General G e n e r a l All A l l equipment e q u i p m e n t shall s h a l l as a s a a minimum m i n i m u m comply c o m p l y with w i t h following f o l l o w i n g requirements: r e q u i r e m e n t s : �  The T h e equipment e q u i p m e n t shall s h a l l be b e certified c e r t i f i e d for f o r Zone Z o n e 1, 1 , Gas G a s Group G r o u p IIB, I I B , and a n d temperature t e m p e r a t u r e class c l a s s T3, T 3 , unless u n l e s s specified s p e c i f i e d otherwise o t h e r w i s e by b y Purchaser P u r c h a s e r in i n PO. P O . �  Solenoid S o l e n o i d valves v a l v e s shall s h a l l as a s a a standard s t a n d a r d be b e Ex(i). E x ( i ) . Ex(m) E x ( m ) solenoids s o l e n o i d s can c a n be b e evaluated e v a l u a t e d where w h e r e Ex(i) E x ( i ) is i s not n o t practical p r a c t i c a l (no ( n o Exi E x i cables c a b l e s installed), i n s t a l l e d ) , or o r additional a d d i t i o n a l power p o w e r is i s required. r e q u i r e d . �  All A l l ESVs E S V s and a n d PSD P S D valves v a l v e s shall s h a l l have h a v e local l o c a l reset. r e s e t . �  All A l l on/off o n / o f f valves v a l v e s shall s h a l l have h a v e CCR C C R (Central ( C e n t r a l Control C o n t r o l Room) R o o m ) and a n d local l o c a l end e n d position p o s i t i o n indication. i n d i c a t i o n . G.5.2 G . 5 . 2 Supply S u p p l y utilities u t i l i t i e s Air A i r supply: s u p p l y : Unless U n l e s s otherwise o t h e r w i s e specified s p e c i f i e d by b y Purchaser P u r c h a s e r the t h e on/off o n / o f f valve v a l v e application a p p l i c a t i o n shall s h a l l be b e designed d e s i g n e d and a n d sized s i z e d for f o r the t h e following: f o l l o w i n g : �  Minimum M i n i m u m operating o p e r a t i n g pressure: p r e s s u r e : 5.0 5 . 0 bar b a r g g �  Nominal N o m i n a l operating o p e r a t i n g pressure: p r e s s u r e : 6.9 6 . 9 bar b a r g g �  Maximum M a x i m u m operating o p e r a t i n g pressure: p r e s s u r e : 9.6 9 . 6 bar b a r g g Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 50 5 0 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l G.5.3 G . 5 . 3 Mechanical M e c h a n i c a l details d e t a i l s and a n d workmanship w o r k m a n s h i p G.5.7.2 G . 5 . 7 . 2 Work W o r k with w i t h Tubing T u b i n g and a n d Compression C o m p r e s s i o n Fittings F i t t i n g s All A l l instrument i n s t r u m e n t tubing t u b i n g shall s h a l l be b e in i n imperial i m p e r i a l size. s i z e . Tubing T u b i n g outside o u t s i d e diameter d i a m e t e r should s h o u l d be, b e , ½“, ½ “ , ¾“ ¾ “ and a n d 1“. 1 “ . G.5.7.4 G . 5 . 7 . 4 Cable C a b l e installation i n s t a l l a t i o n Cable C a b l e installation, i n s t a l l a t i o n , termination t e r m i n a t i o n and a n d earthling e a r t h l i n g shall s h a l l comply c o m p l y with w i t h statutory s t a t u t o r y regulations r e g u l a t i o n s and a n d applicable a p p l i c a b l e specifications s p e c i f i c a t i o n s (ref. ( r e f . TR1908 T R 1 9 0 8 and a n d TR1871). T R 1 8 7 1 ) . G.5.8.2 G . 5 . 8 . 2 Design D e s i g n G.5.8.2.2 G . 5 . 8 . 2 . 2 Speed S p e e d control c o n t r o l Devices D e v i c e s for f o r control c o n t r o l of o f the t h e speed s p e e d shall s h a l l not n o t be b e installed i n s t a l l e d if i f not n o t specified s p e c i f i e d by b y the t h e Purchaser. P u r c h a s e r . G.6 G . 6 Electrical E l e c t r i c a l operation o p e r a t i o n G.6.1 G . 6 . 1 Design D e s i g n The T h e drive d r i v e from f r o m the t h e motor m o t o r to t o the t h e valve v a l v e shall s h a l l be b e through t h r o u g h a a gearbox g e a r b o x which w h i c h incorporates i n c o r p o r a t e s a a clutch c l u t c h mechanism m e c h a n i s m to t o allow a l l o w manual m a n u a l operation o p e r a t i o n of o f the t h e valve v a l v e via v i a a a handwheel. h a n d w h e e l . A A local, l o c a l , mechanical m e c h a n i c a l valve v a l v e position p o s i t i o n indicator i n d i c a t o r shall s h a l l be b e provided p r o v i d e d within w i t h i n the t h e actuator a c t u a t o r body. b o d y . The T h e clutch c l u t c h mechanism m e c h a n i s m shall s h a l l be b e key k e y lockable l o c k a b l e in i n hand h a n d or o r auto a u t o position. p o s i t i o n . The T h e gearbox g e a r b o x shall s h a l l incorporate i n c o r p o r a t e hammer h a m m e r blow b l o w feature f e a t u r e to t o assist a s s i s t unseating u n s e a t i n g of o f valve. v a l v e . G.6.2 G . 6 . 2 Electric E l e c t r i c motors m o t o r s Electrical E l e c t r i c a l actuators a c t u a t o r s shall s h a l l include: i n c l u d e : �  Auto-phase A u t o - p h a s e correction c o r r e c t i o n �  Anti-hammer A n t i - h a m m e r protection p r o t e c t i o n (foreign ( f o r e i g n body b o d y intrusion) i n t r u s i o n ) �  Internal I n t e r n a l anti-condensate a n t i - c o n d e n s a t e heaters h e a t e r s G.6.5 G . 6 . 5 Monitoring M o n i t o r i n g facilities f a c i l i t i e s Remote R e m o t e indication i n d i c a t i o n in i n CCR C C R shall s h a l l be b e included. i n c l u d e d . G.7 G . 7 Surface S u r f a c e protection p r o t e c t i o n All A l l surface s u r f a c e protection p r o t e c t i o n shall s h a l l be b e according a c c o r d i n g to t o NORSOK N O R S O K M-501 M - 5 0 1 System S y s t e m 1. 1 . Mongstad M o n g s t a d has h a s not n o t implemented i m p l e m e n t e d color c o l o r code c o d e for f o r determining d e t e r m i n i n g actuator a c t u a t o r “fail “ f a i l in” i n ” position. p o s i t i o n . Existing E x i s t i n g actuators a c t u a t o r s on o n plant p l a n t has h a s color c o l o r combination c o m b i n a t i o n generally g e n e r a l l y based b a s e d on o n vendor v e n d o r standard s t a n d a r d colors. c o l o r s . Unless U n l e s s otherwise o t h e r w i s e specified s p e c i f i e d by b y Purchaser, P u r c h a s e r , vendor v e n d o r standard s t a n d a r d color c o l o r shall s h a l l be b e used. u s e d . G.8 G . 8 References R e f e r e n c e s TR1911 T R 1 9 1 1 Technical T e c h n i c a l Requirements R e q u i r e m e n t s for f o r Mongstad M o n g s t a d Refinery R e f i n e r y TR1926 T R 1 9 2 6 Supply S u p p l y of o f valves v a l v e s TR1900 T R 1 9 0 0 Instrument I n s t r u m e n t Piping P i p i n g Design D e s i g n TR1908 T R 1 9 0 8 Instrument I n s t r u m e n t Cabling C a b l i n g Design D e s i g n TR1871 T R 1 8 7 1 Instrument I n s t r u m e n t installation i n s t a l l a t i o n requirements r e q u i r e m e n t s Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 51 5 1 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 granularity=word tetml={elements={line} glyphdetails={all}} contentanalysis={punctuationbreaks=false dehyphenate=false shadowdetect=false} layoutanalysis={tabledetect=0 layoutdetect=3} structureanalysis={list=true} Requirements: R e q u i r e m e n t s : Valve V a l v e Actuators A c t u a t o r s Classification: C l a s s i f i c a t i o n : Internal I n t e r n a l G.9 G . 9 Control C o n t r o l Circuits C i r c u i t s Additional A d d i t i o n a l requirements r e q u i r e m e n t s for f o r control c o n t r o l circuit c i r c u i t drawings d r a w i n g s listed l i s t e d in i n Appendix A p p e n d i x A, A , Table T a b l e 6 6 and a n d Appendix A p p e n d i x B, B , Table T a b l e 7: 7 : Pneumatic P n e u m a t i c actuated a c t u a t e d valves v a l v e s shall s h a l l not n o t be b e equipped e q u i p p e d with w i t h adjustable a d j u s t a b l e speed s p e e d setting s e t t i n g components c o m p o n e n t s if i f not n o t specified s p e c i f i e d by b y Purchaser. P u r c h a s e r . Solenoid S o l e n o i d valves v a l v e s for f o r ESD E S D and a n d PSD P S D functions f u n c t i o n s shall s h a l l have h a v e local l o c a l manual m a n u a l reset. r e s e t . Optional O p t i o n a l control c o n t r o l circuits c i r c u i t s may m a y be b e selected s e l e c t e d by b y Purchaser. P u r c h a s e r . Project P r o j e c t development d e v e l o p m e n t (PD), ( P D ) , Technical T e c h n i c a l and a n d professional p r o f e s s i o n a l requirements r e q u i r e m e n t s (TR), ( T R ) , TR0038, T R 0 0 3 8 , 5.02, 5 . 0 2 , published p u b l i s h e d 01/04/2020 0 1 / 0 4 / 2 0 2 0 Page P a g e 52 5 2 of o f 52 5 2 Printed: P r i n t e d : 15/05/2023 1 5 / 0 5 / 2 0 2 3 14:33:55 1 4 : 3 3 : 5 5 0.00 0.00 0.00 0.00 0.07 0.05 0.91 1.00 0.00 0.00 0.12 0.29 0.49 0.07 0.11 0.22 0.99 0.00 0.00 1.00 0.00 0.00 0.24 0.08 0.12 0.00 0.00 1.00